Related Manuals for Atlas Copco GA 15 VSD+
Summarization of Contents
1 Safety Precautions
1.1 Safety Icons
Explanation of warning symbols and pictograms used in the manual.
1.2 General Safety Precautions
General safety rules and precautions for operating the compressor.
1.3 Safety Precautions During Installation
Specific safety measures to be followed during the installation process.
1.4 Safety Precautions During Operation
Crucial safety guidelines to ensure safe operation of the compressor.
1.5 Safety Precautions During Maintenance or Repair
Safety procedures to follow before, during, and after maintenance or repair work.
2 General Description
2.1 Introduction
Overview of the Atlas Copco GA VSD+ compressors and their key features.
2.2 Flow Diagram
Schematic representation of the air, oil, and refrigerant flow within the compressor.
2.3 Condensate System
Description of how condensate is managed and drained from the compressed air system.
2.4 Regulating System
Explanation of how the compressor regulates pressure and motor speed.
2.5 Electrical System
Overview of the electrical components and their functions within the compressor.
2.6 Air Dryer
Details on the function and operation of the integrated air dryer.
3 Elektronikon® Graphic Controller
3.1 Elektronikon® Graphic Controller
Introduction to the controller's functions: control, protection, monitoring, and auto-restart.
3.2 Control Panel
Description of the physical control panel, its buttons, LEDs, and their functions.
3.3 Icons Used
Explanation of the various icons displayed on the Elektronikon controller for status and alerts.
3.4 Main Screen
Details on the primary display screen, its layout, and available views.
3.5 Calling Up Menus
Procedure for navigating through the Elektronikon controller's menu system.
3.6 Inputs Menu
How to access and view analog and digital input data from sensors.
3.7 Outputs Menu
How to view the status of the compressor's digital outputs.
3.8 Counters
Accessing and interpreting operational counters like running hours and motor starts.
3.9 Control Mode Selection
Selecting between local, remote, or network control modes for the compressor.
3.10 Service Menu
Accessing service plans, history, and modifying service intervals.
3.11 Modifying the Setpoint
Procedure for adjusting operating setpoints and active setpoint selection.
3.12 Event History Menu
Viewing logs of past shutdowns and emergency stop events.
3.13 Modifying General Settings
How to change general settings like language, date, and time format.
3.14 Info Menu
Accessing the Atlas Copco internet address from the controller.
3.15 Week Timer Menu
Programming time-based start/stop commands and change-overs for the compressor.
3.16 Test Menu
Performing display tests to check the functionality of the controller's screen and LEDs.
3.17 User Password Menu
Managing user access and security settings via password protection.
3.18 Web Server
Connecting to the compressor's web server for remote data access and settings.
3.19 Programmable Settings
Compressor/Motor
Details on programmable settings for compressor and motor parameters.
4 Installation
4.1 Dimension Drawings
Technical drawings showing the physical dimensions and weight of the compressor units.
4.2 Installation Proposal
Recommendations for compressor room layout, ventilation, and placement.
4.3 Electrical Connections
Instructions and diagrams for correctly connecting the compressor's power supply.
4.4 Pictographs
Explanation of safety pictograms and warning labels found on the equipment.
5 Options
5.1 Energy Recovery
Description of the energy recovery system components and operation principles.
5.1.4 Maintenance
Maintenance procedures specific to the energy recovery unit, including oil changes.
5.1.5 Cooling Water Requirements
Specifications and parameters for cooling water quality for optimal system performance.
5.2 Main Switch
Information regarding the build-in main switch and its ordering.
6 Operating Instructions
Initial Start-up
Step-by-step guide for the initial startup procedure of the compressor.
During Operation
Guidelines for safe operation, including panel closure and oil level checks.
Stopping
Procedures for safely stopping the compressor, including emergency stops.
7 Maintenance
7.1 Preventive Maintenance Schedule
Scheduled maintenance tasks and intervals based on daily, monthly, and running hours.
7.2 Oil Specifications
Recommended lubricants and their properties for compressor lubrication.
7.3 Drive Motor
Information on bearing maintenance for the drive motor.
7.4 Air Filter
Procedure for inspecting and replacing the air filter element.
7.5 Oil, Oil Filter and Oil Separator Change
Detailed steps for changing the compressor oil, filter, and separator.
7.6 Coolers
Instructions for cleaning the compressor coolers to maintain efficiency.
7.7 Dryer Maintenance Instructions
Safety precautions and maintenance procedures for the refrigeration dryer.
7.8 Safety Valves
Testing and safety warnings related to the compressor's safety valves.
7.9 DD/PD Filters Service Intervals
Recommended service intervals for DD/PD filters based on operating hours.
7.10 Service Kits
Information about available service kits for overhauling and preventive maintenance.
7.11 Storage After Installation
Procedure for storing the compressor when not in use.
7.12 Disposal of Used Material
Guidelines for environmentally friendly disposal of used parts and materials.
8 Problem Solving
Faults and Remedies, Compressor
Troubleshooting guide for common compressor faults and their remedies.
Faults and Remedies, Dryer
Troubleshooting guide for common issues related to the air dryer.
9 Technical Data
9.1 Readings on Display
Data values displayed on the Elektronikon controller under reference conditions.
9.2 Electric Cable Size and Fuses
Guidelines and tables for selecting appropriate electric cable sizes and fuses.
9.3 Reference Conditions and Limitations
Operating conditions and limitations for the compressor's performance.
9.4 Compressor Data
Technical specifications for GA 7, 11, and 15 VSD+ compressor models.
9.5 Technical Data Elektronikon® Controller
Specifications for the Elektronikon controller, including inputs, outputs, and protection.
10 Instructions for Use
Air/Oil Separator Vessel
Specific safety and usage instructions for the air/oil separator vessel.
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