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HELI Manuals
Forklifts
CBD15J-Li
Service manual
HELI CBD15J-Li Service Manual
Walkie electric pallet truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1、General Introduction
2、Proper Usage
3、Introduction of the Product
Model Overview
Model Parameter
5、Operating Principle
4、Contro L Mechanism Diagram
Running System
Steering System
Braking Structure and Brake Schematic
Operating System
Electrical System
Hydraulic System
6、Electrical Schematic
Hydraulic Scheme
7、Hydraulic Schematic
8、Operating Instruction
Truck Operation
Emergency Reverse Function
The Use of the Horn and the Reversing Horn
Battery Capacity Display
Pallet Truck Operating
9、 Maintenance & Service Manual
Repair & Maintenance Safety Procedure
Routine Maintenance
Professional Maintenance Manual
Maintenance ,Recharging and Replacement of the Accumulator
10、 Safety Operating and Cautions
General Rule
Transportation & Storage
Check before Using
Safety Operation
11、Repail Manual
Troubleshooting
Preparation before Repair
Check the Amount of Hydraulic Oil
Preparation after Maintenance or Repairing
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Electrical System
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6、Electrical Schematic
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Troubleshooting
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CBD15J-Li
CBD Series Walkie Electric Pallet truck
Please read this manual before using.
Warning
Please do not use it before completing the installation.
Warning
Service Manual
Lithium unit
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Summarization of Contents
General Introduction
Proper Usage
Modification Guidelines
Guidelines for modifying the truck, including approval and label changes.
Introduction of the Product
Model Overview
Overview of the CBD series electric pallet truck models.
Model Parameters
Detailed technical specifications and dimensions of the pallet truck model.
Control Mechanism Diagram
Operating Mechanism Diagram
Diagram illustrating the control mechanism and key components of the truck.
Operating Principle
Running and Steering Systems
Explanation of the truck's drive and steering systems.
Brake Structure and Schematic
Details on the brake system's structure, function, and schematic.
Operating Systems
Explanation of the truck's main working body and hydraulic system control.
Electric System
Overview of the electrical system, including control and battery indicator.
Hydraulic Principle
Explanation of the hydraulic system's power source, lifting cylinder, and control.
Electrical Schematic Diagram
Hydraulic Schematic
Operating Instruction
8.1 Operation Steps
Step-by-step guide for operating the truck, including driving, braking, and parking.
8.2 Emergency Reverse Function
Details on the emergency reverse button and its safety function.
8.3 Horn and Battery Display
How to use the horn and interpret the battery capacity indicator.
8.5 Handling Goods
Procedure for carrying and placing goods using the pallet truck.
Safety Operation and Matters Needing Attention
9.1 Repair and Maintenance
Guidance on qualified personnel for maintenance and safety precautions during cleaning.
9.2 Routine Maintenance
Checklist and frequency for routine maintenance tasks.
9.3 Professional Maintenance
Importance and scheduling of professional maintenance for safe operation.
9.4 Battery Maintenance and Safety
Procedures for battery maintenance, charging, fire safety, and usage notes.
9.4.5 Accumulator Specifications and Handling
Technical specifications and guidelines for battery storage, transport, and installation.
9.4.8 Charging and Battery Disassembly
Instructions for charging the battery and procedures for its removal and installation.
Safety Caution
10.1 General Rules
Fundamental safety rules for operators, including qualifications and prohibitions.
10.2 Storage and Transportation
Precautions for safely storing and transporting the electric pallet truck.
10.3 Check Before Using
Essential pre-operation checks to ensure the truck is safe to use.
10.4 Safety Operation Regulations
Comprehensive regulations for safe operation, including environmental and hazard awareness.
10.4.3 Unauthorized Operation and Hazards
Prohibits unauthorized use and covers hazardous areas and high-risk environments.
10.4.10 Driving Safety and Maneuvering
Safety guidelines for driving distance, headroom, elevators, and aisles.
10.4.16 Ramp and Load Safety
Procedures for passing ramps and managing load capability on the ground.
Service Manual
11.1 Troubleshooting
Guide to identifying and resolving common faults with causes and treatments.
11.2 Preparation Before Repair
Essential safety preparations required before performing maintenance or repair work.
11.3 Hydraulic Oil Check
Procedure for checking the hydraulic oil level.
11.4 Post-Repair Checks
Final checks to be performed after repair before resuming operation.
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