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Manuals
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HELI Manuals
Forklifts
CPCD20
Operation & service manual
HELI CPCD20 Operation & Service Manual
Internal combustion counterbalanced forklift truck(standard) 2-3.5t
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Foreword
Scope of Application and Description of the Manual
Safety Signals, Terms and Indicators
Applicable Truck Model
List of Applicable Models
Forklift Truck Overview
Purpose of Forklift Truck
Direction of Forklift Truck
Operation Site and Working Environment of Forklift Truck
Measurement Units
Operation Qualification
Precautions for Use of New Forklift Truck
Running-In of New Forklift Truck
Maintenance of New Forklift Truck
Warranty and Maintenance
Regular Replacement of Parts
Use of Original Heli Parts and Oil
Basic Information of Forklift Truck
Basic Information Form of Forklift Truck
Nameplate Information of Forklift Truck
VIN and Position of Forklift Truck
Operating Schedule Position of Forklift Truck
Installation Position of Truck License Plate
Table of Contents
Content
Safety Precautions
Labels and Signs on Truck
Location Plan of Labels and Signs
Main Safety Labels
Other Labels
Forklift Truck Load Curve Label
Fire Prevention
Prevention of Engine Fire
Prevention of Fire Caused by Fuel or Oil
Prevention of Fire Caused by Attached or Adhered Flammables
Prevention of Fire Caused by Wire Failure
Prevention of Fire Caused by Oil Pipe Failure
Cleaning after Operation
In Case of Fire
Basic Precautions
Compliance with Rules
Do Not Operate a Faulty Forklift Truck
Wear Appropriate Work Clothes and Safety Equipment During Operation
Fire Extinguisher and First-Aid Kit
Confirmation of Safety Devices
Full Practice before Operation
Do Not Jump on and off the Forklift Truck
Keep the Cab and Platforms Clean and Tidy
Precautions for Flushing Forklift Truck
Scalding Avoidance
Do Not Modify the Forklift Truck
Do Not Remove the Overhead Guard and Load Backrest
Safeguarding the Work Area
Toxic Exhaust of Engine
Attention to Window Washer
No Welding
Before Starting Operation
Startup Inspection
Inspection and Adjustment before Starting the Engine
Forklift Truck Travelling
Preparation before Forklift Truck Travelling
Precautions for Forklift Truck Travelling
Forklift Truck Stopping and Precautions for Stopping
Load Handling
Precautions for Inspection and Maintenance
Mandatory Starting Inspection
Warning Signs for Inspection and Maintenance
Keep the Working Area Clean and Tidy
Precautions before Inspection and Maintenance
Staff Only
Proper Use of Tools and Equipment
Attention When Working under the Working Device
Avoid Being Stuck by or Falling from the Mast
Beware of Boiling Coolant
Attention to High-Pressure Oil
Carefully Rotate Fans and Belts
Precautions During Repair of Electrical System
Precautions for Cleaning with Compressed Air
Precautions When Handling the Battery
Strictly Observe the Following Provisions to Avoid Sparks
Precautions for Removal and Installation of Battery
Precautions for Handling Tires
Precautions for Oil Cylinder Maintenance
Precautions for Waste Disposal
Precautions after Inspection and Repair
Regular Inspection of Safety Critical Parts
Lifting and Transportation of Forklift Truck
Precautions for Lifting Forklift Truck
Precautions for Loading and Unloading Forklift Truck
Structure and Stability of Forklift Truck
Longitudinal Stability
Center of Gravity of Load
Composite Center of Gravity and Stability of Loaded Forklift Truck
Actual Bearing Capacity
Wind Load
Towing
Introduction to Truck Safety Device
Operation Instructions and Requirements
Drawings
General View of Forklift Truck
Instruments and Control Devices
Description of Components
Truck Instrument
Control Devices
Removal and Installation of Accessories
Operation
Inspection before Startup
Getting On/Off Forklift Truck and Operation Adjustment
Starting, Shifting and Travelling
Starting and Stopping on Slopes
Inching Travelling
Steering
Operation on Snow and Icy Roads
Deceleration, Braking and Parking of Forklift Truck
Load Handling
Precautions for Selecting Solid Tires for Forklift Trucks
Cab/Windshield (Optional)
Inspection after Operation
Transportation and Storage of Forklift Truck
Transportation of Forklift Truck
Transportation of Mast
Lifting Forklift Truck
Storage of Forklift Truck
Maintenance Instructions and Requirements
Relevant Inspection and Maintenance
Startup Inspection
Inspection of Abnormalities Found the Previous Day
Peripheral Inspection of Forklift Truck
Open the Hood for Inspection
Inspection from Seat Position
Turn the Start Switch to [I] (ON) Position for Inspection
Inspection after Starting the Engine
Slow Travelling Inspection
Inspection of Working Load During Handling
Inspection of Safety Functions
Inspection and Reporting after Operation
Simple Maintenance
Lubricating Oil, Grease and Coolant
Lubrication Form and List of Oil Products
Fuel and Liquefied Petroleum Gas (LPG)
Cleaning of Air Filter Element
Drainage and Exhaust of Fuel Filter (CPCD Model)
Tire Replacement
Replacement of Fuse
Replacement of Bulb
Steps to Deal with Faulty Battery
Operation in Cold Weather
Engine Overheating Treatment
Operation of Forklift Truck in Special Environment or in a Forced Manner
Measures for Fork Lowering Failure
Cleaning Forklift Truck
Loading and Unloading of Forklift Truck
Forklift Truck Maintenance Data
Regular Replacement of Safety Critical Parts
Inspection and Maintenance Interval Table
Main Parameters and Design Drawings
Main Parameters
General Drawing
Main Technical Parameters
Main Parameters of Tires
Main Technical Parameters of Engine
Basic Parameters of Mast
Main Design Drawings
Diagram of Main Stressed Structural Members
Schematic Diagram of Brake
Hydraulic Schematic Diagram
Electrical Schematic Diagram
Forklift Truck (Load) Curve
List of Optional Configuration
Operation and Maintenance of Diesel Particulate Filter (DPF)
Description
Regenerate DPF
Non-Regenerate DPF
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Quick Links
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Maintenance of New Forklift Truck
2
Electrical Schematic Diagram
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OPERATION & SERVICE
MANUAL
G3 Series Internal Combustion
Counterbalanced Forklift Truck
(Standard)
2-3.5t
Table of
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