Related Manuals for Condair CP3mini PD4
Summary of Contents for Condair CP3mini PD4
- Page 1 MOUNTING INSTRUCTIONS Electrode Humidifiers Condair CP3mini Humidification and Evaporative Cooling...
- Page 2 Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorised by Condair Group AG. Copyright Notice ©...
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Page 3: Table Of Contents
Water installation 5.4.1 Overview water installation 5.4.2 Notes on water installation 5.4.3 Inspecting the water installation Electric installation 5.5.1 Wiring diagram Condair CP3mini 5.5.2 Notes on electric installation 5.5.3 Inserting the CF card 5.5.4 Inspecting the electrical installation Product specifications Technical data... -
Page 4: Introduction
To the very beginning We thank you for having purchased the steam humidifier Condair CP3mini. The steam humidifier Condair CP3mini incorporates the latest technical ad van ces and meets all rec- ognized safety standards. Nevertheless, improper use of the Condair CP3mini may result in danger to the user or third parties and/or impairment of material assets. - Page 5 If the equipment changes hands, the documentation should be passed on to the new operator. If the documentation gets mislaid, please contact your Condair supplier. Language versions These mounting instructions is available in various languages. Please contact your Condair supplier for information. Copyright protection The present mounting instructions are protected under the Copyright Act.
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Page 6: For Your Safety
For safety and warranty reasons any action beyond the scope of this manuals must be carried out only by qualified personnel authorised by the manufacturer. It is assumed that all persons working with the Condair CP3mini are familiar and comply with the appropriate regulations on work safety and the prevention of accidents. - Page 7 DANGER! Danger of electrical shock! The Condair CP3mini is mains powered. One may get in touch with live parts when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: The Condair CP3mini must be connected to the mains only after all mounting and installation work has been completed, all installations have been checked for correct workmanship and the covers has been relocated properly.
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Page 8: Product Overview
Product Overview Models overview Steam air humidifiers Condair CP3mini are available in the two basic versions for duct air humidifi- cation and direct room air humidification with different heating voltages and steam capacities of 2 kg/h and 4 kg/h. Model Condair CP3mini Duct Room Max. steam capacity... -
Page 9: Steam Humidifier Construction
Steam humidifier construction Construction Condair CP3mini PD2/PD4 13 12 Back panel Type plate Water cup Remote operating and fault indication board Water supply hose (Option) Heating electrodes Control board with CF card Filling hose Unit switch Overflow hose Drain key Steam cylinder... - Page 10 Construction Condair CP3mini PR2/PR4 13 12 Back panel Type plate Water cup Remote operating and fault indication board Water supply hose (Option) Heating electrodes Control board with CF card Filling hose Unit switch Overflow hose Drain key Steam cylinder Display and control unit...
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Page 11: Functional Description
The steam humidifier Condair CP3mini is a pressureless steam generator that utilizes an electrode heating. The steam humidifier Condair CP3mini is designed for air humidification via a steam distribu- tor (unit versions Condair CP3mini PD..) or via the integrated ventilation unit (unit versions Condair CP3mini PR..). -
Page 12: Humidification System Overview
Humidification system overview System overview Condair CP3mini PD2/PD4 41-.. min. 5 % – DS22 Pmax. 800 Pa min. 10 % Pmin. -800 Pa – KS10 min. 20 % 41-.. min. 5 % – Pmax. 800 Pa Pmin. -800 Pa min. 10 % –... - Page 13 System overview Condair CP3mini PR2/PR4 G 3/4" ø22 mm min. 10 % – Z261 G 3/8" DS22 125...1250µS/cm 1...10 bar ≥ 40 mm 1...40 °C min. 10 % – Steam humidifier Manometer (installation recommended) Ventilation unit Funnel with siphon (building side) Water supply connector Water drain hose (accessory “DS22”)
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Page 14: Options
25 m Note: the radio humidity sensor as well as the receiver board must be installed and configured only by a service technician of your Condair representative. Water drain hose... -
Page 15: Accessory Details
3.7.2 Accessory details 3.7.2.1 Steam nozzle W21 The steam nozzle W21 can be mounted in the ventilation duct horizontally or vertically. Keep a minimum distance clearance (A) of 200 mm between nozzle opening and the opposite duct wall. 3.7.2.2 Steam distribution pipe 41-... The steam distribution pipes are selected on the basis of the duct width (for horizontal installation) or the duct height (for vertical installation) and the capacity of the steam humidifier. -
Page 16: Standard Delivery
Standard delivery The standard delivery includes: – Steam humidifier Condair CP3mini equipped with the options ordered according to chapter 3.6, fixing set, mounting instructions (this document) and operating instructions, packaged in cardboard box (W x H x D: 351 mm x 729 mm x 265 mm, shipping weight: 7.4 kg) –... -
Page 17: Notes For The Planning Engineer
To select the unit version the following steps are required: 1. Selecting the unit version from the table in chapter 4.1.1 2. Calculating the required maximum steam capacity according chapter 4.1.2 4.1.1 Selecting the unit Condair CP3mini PD4 230V1 Model Condair CP3mini Duct Room... -
Page 18: Calculating The Maximum Required Steam Capacity
Condair supplier. – For systems where the max. required steam capacity varies extensively (e.g. for test facilities or for systems with variable air volume flow, etc.), please contact your Condair supplier. Selecting the options an accessories... -
Page 19: Selecting The Control System
Selecting the control system The steam humidifiers Condair CP3mini are designed to be controlled with On/Off control via an external humidistat or with continuous control via an external P/PI humidity controller or the internal P/PI humidity controller. – System 1: Room humidity control System 1 is suited for direct room humidification and air conditioning systems with mainly recirculated air. - Page 20 A1 input signal from A2 Please contact your Condair supplier, if your application meets the following conditions: – Humidification of small rooms up to 200 m – Air conditioning systems with a high number of air exchanges –...
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Page 21: Mounting And Installation Work
Mounting and installation work Important notes for mounting and installation work Qualification of personnel All mounting and installation work must be carried out only by well qualified personnel authorised by the owner. It is the owner’s responsibility to verify proper qualification of the personnel. General note Strictly observe and comply with all information given in the present mounting instructions regarding the location of the unit and the installation of water, steam and electricity. -
Page 22: Mounting The Unit
Condair CP3mini PD.. minimum distances. If you have questions concerning the direct room humidification, please contact your Condair supplier. In order to avoid deterioration of compo- . 2 5 m i n nents, no corrosion/water-sensitive com- ponents should be stored below the unit and in the vicinity of the flow of steam. - Page 23 – The Condair CP3mini is protected according to IP20. Make sure the units are installed in a drip- proof location and the admissible ambient conditions are complied with.
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Page 24: Mounting The Humidifier
5.2.2 Mounting the humidifier Wall break-through to lead the connecting cables as well as the water supply pipe and the water drain hose (option WDH) through rear wall into the unit Procedure 1. Mark the attachment points “A” on the wall with the assistance of a spirit level. 2. -
Page 25: Inspecting The Installed Unit
5.2.3 Inspecting the installed unit Check the following points: Is the unit installed in the correct place (see chapter 5.2.1)? Is the supporting surface stable enough? Is the unit correctly aligned, vertically and horizontally? Is the unit properly secured (see chapter 5.2.2)? Are all transportation locks inside the unit removed? Is the unit reassembled correctly and the front panel fixed with the screw? -
Page 26: Steam Installation
Steam installation 5.3.1 Overview steam installation 41-.. min. 5 % – Pmax. 800 Pa Pmin. -800 Pa min. 10 % – min. 20 % KS10 DS22 41-.. min. 5 % – Pmax. 800 Pa Pmin. -800 Pa min. 10 % –... -
Page 27: Positioning And Mounting Of The Steam Distribution Pipe
5.3.2 Positioning and mounting of the steam distribution pipe The location for the steam distribution pipes should be determined at the time of dimensioning the air conditioning system. Please note the following instructions to ensure proper humidification of the duct air. Calculating the humidification distance The water vapour, emitting from the steam distribution pipes, requires a certain distance to be absorbed by the ambient air so that it is no longer visible as steam. - Page 28 Minimum distances to be observed To prevent the water vapour, that is emitting from the steam distribution pipe, from condensing on downstream system components, a minimum distance to the steam distribution pipe must be observed (depends on the humidification distance “B ”).
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Page 29: Installing The Steam Distributors
– Steam distribution pipes must not be mounted to round ducts. If you have questions relating to the dimensioning of ventilation ducts in combination with steam humidifiers Condair CP3mini, contact your Condair supplier. 5.3.3 Installing the steam distributors Detailed information on the installation of the steam nozzle W21 and the steam distribution pipe 41-... -
Page 30: Installing The Steam Hose
(approx. 100 Pa) per meter steam hose. Note: If your particular installation exceeds the maximum steam hose length of 4 m contact your Condair representative. In any case, steam hoses longer than 4 m must be insulated in their entire length. -
Page 31: Installing The Condensate Hose
100 Pa) per meter length or per 90° bend. 5.3.5 Installing the condensate hose Important! Use original Condair condensate hose exclusively. Other types of hoses can cause operational malfunctions. The hose layout depends on the position of the steam distribution pipe: –... -
Page 32: Inspecting The Steam Installation
– Steam distribution pipe is mounted less than 300 mm above the top edge of the humidifier: min. 20 % min. 20 % Lead the condensate hose down with a minimum slope of 20 %, in the form of a siphon (min. hose bend diameter Ø200 mm), directly into a discharge funnel. Important! Before putting the unit into operation, the siphon of the condensate hose must be filled with water. -
Page 33: Water Installation
– Admissible mains pressure 1.0 to 10.0 bar (hammer-free system) For mains pressures >10 bar, the connection must be made via a pressure reducing valve (ad- justed to 1.0 bar). For mains pressures <1.0 bar please contact your Condair supplier. -
Page 34: Inspecting The Water Installation
– The use of additives such as corrosion inhibitors, disinfectants, etc. is not allowed, since these additives may endanger health and affect proper operation. – If the Condair CP3mini shall be operated with softened or partly softened water, please contact your Condair supplier. -
Page 35: Electric Installation
Electric installation 5.5.1 Wiring diagram Condair CP3mini Control board Power board CYLINDER LEVEL SENSOR DRAIN INLET FAN- FAN+ CF Card Driver REL4 CR1632 MAIN CONTACT Fault Remote J1 CPU BOARD 200mAF MAIN SUPPLY Keypad / LED F4 1AT N L SW N SW... -
Page 36: Notes On Electric Installation
Before connecting, ensure that the mains voltage corresponds with the unit voltage (see type plate). The Condair CP3mini is to be connected to the mains supply in accordance with the wiring diagram, via a service switch “Q3” (disconnecting device with a minimum contact opening of 3 mm is an essential requirement) and an fuse “F5”... - Page 37 Remote operating and fault indication H1 (Option “RFI”) The optional remote operating and fault indication PCB contains the potential-free relay contacts for the connection of the following operating and fault indications: – “Error”: This relay is activated if an error is present. – “Service”: This relay is activated when the set service interval has expired. –...
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Page 38: Inserting The Cf Card
CF card in the card holder on control print. If the type designation on the CF card and the type plate of the unit do not match, the CF card must not be installed. If this is the case, contact your Condair supplier. 5.5.4... -
Page 39: Product Specifications
Product specifications Technical data Condair CP3mini Heating voltages 230V1~ / 50..60Hz 240V1~ / 50..60Hz 200V2~ / 50..60Hz Steam capacity 2 kg/h 4 kg/h 2 kg/h 4 kg/h Max. power consumption 1.6 kW 3.1 kW 1.6 kW 3.1 kW Control voltages 230V1~ / 50..60Hz 240V1~ / 50..60Hz... -
Page 40: Unit Dimensions
Unit dimensions Condair CP3mini (dimensions in mm) ø22 72.5 132.5 72.5... -
Page 41: Declaration Of Conformity
Declaration of conformity Notes Konformitätserklärung Declaration of conformity Déclaration de conformité Wir, Nous, Condair Group AG Condair Group AG Condair Group AG CH-8808 Pfäffikon SZ CH-8808 Pfäffikon SZ CH-8808 Pfäffikon SZ erklären in alleiniger Verantwortung, declare under our sole responsibility, that déclarons sous notre seule... - Page 42 Notes...
- Page 44 CONSULTING, SALES AND SERVICE: CH94/0002.00 Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone +41 55 416 61 11, Fax +41 55 588 00 07 info@condair.com, www.condairgroup.com...
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