Related Manuals for Thermo King T-1090 Series
Summarization of Contents
Introduction and Safety Overview
Introduction and Disclaimers
Outlines manual's purpose, warranty limitations, and manufacturer liability.
Importance of Thermo King Dealer Service
Highlights benefits of using authorized dealers for tools, training, and parts.
Software License Terms
Details the terms of the software license for the unit's operation.
Customer Satisfaction Survey
Provides a channel for user feedback to improve manuals.
General Safety Precautions
Advisory Definitions: Danger, Warning, Caution, Notice
Defines the four types of safety advisories used in the manual.
Servicing Safety: Risk of Injury
Warns against improper servicing and emphasizes professional expertise.
Hazardous Gases and PPE Requirements
Details hazards of refrigerant gases and mandatory Personal Protective Equipment.
Confined Space Engine Operation Hazards
Advises against engine operation in confined spaces due to fume risks.
Ladder Safety During Servicing
Emphasizes observing ladder manufacturer warnings; recommends platforms.
Automatic Unit Start/Stop Hazards
Warns that units can start automatically; requires unit shutdown before work.
Electrical Hazard: Hazardous Voltage
Highlights risk of fatal shock from electrical components even when off.
SmartPower Electric Standby Safety
Advises turning off external power and disconnecting cord before servicing.
Low Voltage System Safety Precautions
Details battery power connections and advises disconnecting battery before servicing.
Live Electrical Components: High Amperage Risk
Warns of severe burns from amperage if shorted; PPE for arc flash.
Refrigeration System Hazards
Discusses technician certification and recommends dealer service.
Refrigerant Vapor Hazard
Warns against inhaling refrigerant vapors and advises caution in confined areas.
PPE for Liquid Refrigerant Contact
Recommends butyl gloves and eye wear to prevent frostbite from liquid refrigerant.
Refrigerant Oil Hazards
Advises eye protection and skin care when handling refrigerant oil.
Welding Precautions
Details steps to protect electronic components during welding operations.
Safety Nameplates
Instructs users to observe all safety nameplates placed on the unit.
First Aid for Refrigerant Exposure
Provides instructions for contact with liquid refrigerant (eyes, skin, inhalation).
First Aid for Frost Bite
Details steps to protect and warm frozen areas and maintain respiration.
First Aid for Refrigerant Oil Exposure
Provides guidance for eye, skin, inhalation, and ingestion of refrigerant oil.
First Aid for Engine Coolant Exposure
Details procedures for eye, skin, and ingestion of engine coolant.
First Aid for Battery Acid Exposure
Provides instructions for contact with battery acid (eyes, skin, inhalation, ingestion).
First Aid for Electrical Shock
Advises immediate action for electrical shock and seeking medical assistance.
Electrical Shock Response Procedures
Details stopping the shock source, victim removal, and CPR if necessary.
Asphyxiation First Aid
Instructs moving victim to fresh air and performing CPR or resuscitation.
Unit Description
General Description of T-90 Series Units
Overview of T-90 Series units, their mounting, refrigerant, and basic models.
SmartPower Unit (Model 50) Features
Details cooling/heating on engine and electric standby, with optional heaters.
SR-3 Microprocessor and CYCLE-SENTRY Feature
Explains the SR-3 control system and CYCLE-SENTRY for optimizing performance.
On-board Pretrip Self Check Feature
Describes the self-check feature for identifying unit malfunctions before operation.
Core Design Features
Lists features like microprocessor control, HMI, CYCLE-SENTRY, and aerodynamic skins.
Specific Component Features
Details components like compressor types, ETV, engines, and USB port.
Available Unit Options
Lists optional features such as HMI enclosure, door switch, and electric heaters.
Engine Specifications (T-590, T-690, T-890)
Details the TK374F diesel engine's power, type, and belt drive system.
Engine Power (T-1090)
Details the TK380F diesel engine's power, type, and belt drive system.
ELC (Extended Life Coolant) Information
Explains ELC maintenance intervals, identification, and compatible coolants.
Clutch Operation
Describes the centrifugal clutch engagement for driving the compressor and fans.
Reciprocating Compressor Types
Details X214 (T-590/T-690) and X430P (T-890/T-1090) compressor specifications.
HMI Controller Function
Describes the HMI controller's communication with the Base Controller for operation.
CYCLE-SENTRY™ Start/Stop System
Explains the fuel-saving system that automatically starts and stops the unit.
Defrost Process
Describes how frost builds up and is melted by hot refrigerant gas.
Tracking™ System
Details the wireless platform for monitoring refrigerated units via cellular, GPS, Bluetooth.
SmartPower Electric Standby Operation
Describes the option to operate on diesel or external electric power.
SmartPower Standard Features
Lists standard equipment features for units equipped with SmartPower Electric Standby.
Automatic Diesel/Electric Selection
Details automatic switching between diesel and electric operation based on power availability.
SmartPower Optional Features
Lists optional features like Auto Switching and Electric Heater Strips for standby.
Unit Protection Devices
Describes devices like HPCO, ETV, and SPR that protect the unit from damage.
Fuses and Electric Heat Overload
Mentions fuse functions and overload protection for optional electric heat.
Engine Compartment Components
Identifies components like Coolant Expansion Tank, Dipstick, and Sight Glasses.
Front View of Unit
Illustrates the front view of the unit, showing model T-890 as an example.
Engine Compartment Components Diagram
Provides a labeled diagram of components located in the engine compartment.
HMI Controller Operating Instructions
Truck Standard Display HMI Control Panel
Introduces the HMI control panel and its touch-sensitive keys.
HMI Display Overview
Explains the display's capability to show numbers, icons, and temperatures.
Temperature and Run Time Icons
Describes icons for box temperature, setpoint, diesel, and electric run time.
Alarm Icon
Explains the alarm icon and its meaning for check or shutdown alarms.
Function Keys and Amber LED Indicators
Details the function keys and their associated amber LED indicators for active functions.
ON/OFF Key and Red LED Indicator
Explains the ON/OFF keys and the red LED for alarm codes or data cable connection.
UP ARROW and DOWN ARROW Key Functions
Explains UP/DOWN arrow keys for setpoint adjustment and brightness control.
ENTER Key Functionality
Details ENTER key use for confirming setpoints, clearing alarms, and sending SOT.
CYCLE-SENTRY/CONTINUOUS Mode Key
Explains how to switch between CYCLE-SENTRY and Continuous modes.
HIGH SPEED LOCK-OUT Feature
Describes how to activate/deactivate High Speed Lock-Out for noise reduction.
Manual DEFROST Initiation
Explains conditions for manual defrost and how to initiate it via the DEFROST key.
PRETRIP TEST Key Usage
Details initiating Full or Engine Running Pretrip Tests and interpreting results.
Turning the Unit On and Off
Provides instructions for powering the unit on and off using HMI and Base Controller.
Unit Running Hourmeters Display
Shows display of diesel and electric engine run time hours for 30 seconds.
Standard Display Initialization
Describes the Standard Display showing box temperature and setpoint when ready.
Standard Display of Box Temperature and Setpoint
Defines the default display showing measured box temp and setpoint.
Unit Start/Stop Operation
Instructions on stopping the unit with the OFF key and starting with the ON key.
Adjusting the Setpoint
Guides users to use UP/DOWN arrow keys to change setpoint and confirms with ENTER.
Setpoint Change Confirmation
Explains flashing display reminder and Alarm Code 127 if setpoint is not confirmed.
ENTER Key for Setpoint Confirmation
Details pressing ENTER to accept setpoint changes and return to Standard Display.
Alarm Icon and Setpoint Not Entered
Shows Alarm Icon and Code 127 if setpoint change is not confirmed within 20 seconds.
Diesel Engine Start Safety and Equipment
Warns of automatic start and advises against starting fluid use.
Diesel Engine Preheating and Starting Sequence
Explains automatic preheating and starting, and sounds of the preheat buzzer.
Starting the Electric Motor
Details automatic electric motor start for standby mode and preheat buzzer.
Switching from Diesel to Electric
Explains automatic switching to electric mode when standby power is connected.
Automatic Electric to Diesel Switching
Describes automatic switching to diesel when standby power fails or is removed.
Alarm Code 91 and Display Indicators
Explains Alarm Code 91, red LED, and display changes when standby power is lost.
Important Notes on Electric/Diesel Switching
Provides critical information on power loss recovery and manual mode switching.
Manual Electric to Diesel Switching Procedure
Details the steps to manually switch from Electric to Diesel mode.
CYCLE-SENTRY vs. Continuous Mode
Defines CYCLE-SENTRY for automatic start/stop and Continuous for constant airflow.
Switching Between Modes
Explains how to use the CYCLE-SENTRY/CONTINUOUS key to change operating modes.
High Speed Lock-Out Feature Explanation
Describes how to activate/deactivate High Speed Lock-Out for noise reduction.
High Speed Lockout Timer
Details the timer that can return the unit to normal operation after a set period.
Manual Defrost Availability and Initiation
Explains conditions for manual defrost and how to initiate it via the DEFROST key.
Defrost Cycle Operation
Describes normal box temperature rise during defrost and damper closure.
Terminating a Defrost Cycle
Explains automatic termination based on coil temp or timer, and manual termination.
Alarm Code Notification
Describes how Alarm Icon indicates Check or Shutdown Alarms.
Displaying Alarm Codes
Explains how to view alarm codes by pressing ON and PRETRIP TEST keys.
Clearing Alarm Codes
Details using the ENTER key to clear displayed alarm codes after resolution.
Important Alarm Notes
Notes on viewing, clearing, and specific alarms like Code 91.
Sending Servicewatch Data Logger Start of Trip
Explains pressing and holding ENTER key to send a Start of Trip marker.
Keypad Lockout Feature
Describes locking the keypad to prevent tampering, with ON/OFF keys remaining active.
Checking HMI Software Revision and Serial Number
Explains pressing and holding PRETRIP key to display serial number and software revision.
Software Revision and Serial Number Display
Shows serial number at top and software revision at bottom of display.
Displaying Date and Time
Guides user to press PRETRIP key to display current date and time.
HMI Control Panel Time Display
Explains time is always shown in 24-hour format and provides conversion table.
Time Conversion Table
Provides a table to convert between 12-hour and 24-hour time formats.
Date Display Formats
Explains Month-Day (US) vs. Day-Month (EU) date display formats.
Checking/Setting Date/Time via WinTrac™
Details using WinTrac 5.2 or later to check and set date and time.
15 Pin D Connector and Red LED Indicator
Explains connecting the cable and verifying the illuminated red LED indicator.
WinTrac™ Setup Steps
Outlines opening WinTrac, selecting device, setting date/time, and verifying.
Displaying Current Date and Time
Shows how to display current date and time on the HMI control panel.
Selecting US or EU Date/Time Format
Guides user to select 'US' or 'EU' format using arrow keys.
Setting the Year
Details pressing Enter to display year and using arrow keys to select the current year.
Setting the Month
Explains pressing Enter to display Month-Day, and using arrow keys to select the current month.
Setting the Day
Explains pressing Enter to display Month-Day, and using arrow keys to select the current day.
Setting the Hour
Details pressing Enter to display Time, flashing Hour, and using arrow keys to select.
Hour Display Note
Clarifies that hours are displayed on a 24-hour clock.
Setting the Minutes
Explains pressing Enter to display Minutes, flashing Minutes, and using arrow keys to select.
Completing Date and Time Change
Emphasizes pressing the Enter Key to load and complete the Date and Time change.
Verifying Correct Date and Time
Instructs to verify the displayed date and time are correct.
Pretrip Test Procedures
Pretrip Test Overview and Conditions
Explains the purpose, modes, and conditions for running Pretrip Tests.
Pretrip Test Sequence
Outlines the sequence of tests performed during Full and Engine Running Pretrip Tests.
Pretrip Test Considerations
Discusses factors like empty truck box, cargo loading, and humidity for accurate tests.
Starting a Full Pretrip Test
Details starting a full pretrip test by pressing and holding the PRETRIP Key.
Pretrip Test Initialization and Progress
Describes the Pretrip LED, test progress, and normal temperature variations.
Stopping a Pretrip Test
Explains how to stop a test using the POWER OFF key and associated alarms.
Starting an Engine Running Pretrip Test
Details starting an engine running pretrip test with the unit running.
Pass Pretrip Test
Signifies a passed test when the Pretrip LED turns off and the unit continues to run.
Fail Pretrip Test with Check Alarms
Indicates failed test with Check Alarms via Alarm Icon illumination.
Fail Pretrip Test with Shutdown Alarms
Details unit shutdown, aborted test, and associated alarms on failure.
Display Brightness Adjustment
Explains how to adjust display brightness using ON, UP ARROW, and DOWN ARROW keys.
Loading and Enroute Inspections
Loading and Pre-cooling Cargo
Emphasizes pre-cooling cargo and ensuring unit is on before loading.
Inspecting the Load
Details tasks for checking load integrity, seals, airflow, and setpoint.
Enroute Inspection Frequency and Purpose
Recommends inspections every four hours to prevent cargo damage.
Enroute Inspection Checklist
Lists checks for setpoint, return air temp, defrost, air circulation, and refrigerant.
Enroute Inspection Temperature Monitoring
Instructs repeating inspections if temperature is out of range and stopping unit if it persists.
Manual Defrost after Enroute Inspection
Recommends initiating a manual defrost cycle after each enroute inspection.
Specifications
Engine Model and Fuel Type
Lists engine models (TK374F, TK380F) and required fuel types.
Engine Oil Capacity and Type
Specifies oil capacity for different models and required API/ACEA ratings.
Engine Oil Viscosity
Lists required SAE oil viscosities based on ambient temperature ranges.
Cooling System Capacity and Coolant Type
Details cooling system capacity and factory-filled ELC coolant requirements.
Engine Thermostat and Coolant Cap Pressure
Specifies engine thermostat setting and coolant expansion tank cap pressure.
Refrigeration System Service
Advises contacting a dealer for refrigeration service or maintenance.
Electrical Control System Specifications
Lists control system voltage, charging system, and regulator settings.
Fuse Specifications
Lists fuse numbers, sizes, and their corresponding functions.
Fuse F10 Functionality
Explains fuse F10's role in enabling HMI control or standalone unit operation.
Electric Motor and Overload Relay Specs (T-590/T-690)
Provides voltage, power, RPM, load, and overload settings for T-590/T-690 motors.
Electric Motor Specs (T-890)
Provides voltage, power, RPM, load, and overload settings for T-890 motors.
Electric Motor Specs (T-1090/SPECTRUM)
Lists voltage, power, RPM, load, and overload settings for T-1090 motors.
Standby Power Requirements
Details power cord ratings, circuit breakers, plug configuration, and type.
Unit Maintenance
Importance of Regular Maintenance
Emphasizes the benefits of regular inspections and dealer service for optimal condition.
Initial Post-Operation Checks
Lists checks like retightening bolts, belt tension, fluid levels after the first week.
Microprocessor Maintenance
Specifies running the pretrip test as the primary maintenance for the microprocessor.
Engine Maintenance Schedule
Details checks for fuel, oil, belts, air cleaner, coolant, and filter changes.
Engine Speed and Mount Checks
Covers engine speed adjustment, mount condition, and fuel injection nozzle tests.
Electrical System Maintenance
Includes checking alarms, battery, terminals, connections, and alternator/motor bearings.
Refrigeration System Maintenance
Specifies checking refrigerant and compressor oil levels.
Structural Component Checks
Covers visual checks for leaks, loose parts, clutch wear, cleaning, and belt replacement.
Serial Number Locations
Engine Serial Number Location
Illustrates the location of the engine serial number on all models.
X214 Compressor Serial Number Location
Shows the location of the X214 compressor serial number for T-590/T-690.
X430P Compressor Serial Number Location
Shows the location of the X430P compressor serial number for T-1090 models.
Unit Serial Number Plate Location
Illustrates the location of the unit serial number plate on the frame.
Warranty Information
Unit Warranty Terms
Advises contacting a Thermo King dealer for warranty terms.
Emissions Warranty Statement
Covers coverage by the diesel engine manufacturer's EPA and ARB Supplemental Emissions Warranty.
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