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Manuals
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Atlas Copco Manuals
Air Compressor
XATS 350
Instruction manual
Atlas Copco XATS 350 Instruction Manual
Portable compressors
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Contents
Table of Contents
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Table of Contents
Table of Contents
Safety Precautions
Introduction
General Safety Precautions
Safety During Transport and Installation
Safety During Use and Operation
Safety During Maintenance and Repair
Tool Applications Safety
Specific Safety Precautions
Leading Particulars
Description of Safety Pictograms Used in this Manual
General Description
Main Parts
Compressor Regulating System
Overview (Load Condition)
Air Flow
Oil System
Continuous Regulating System
Electrical System
Markings and Information Labels
Operating Instructions
Parking, Towing and Lifting Instructions
Parking Instructions
Towing Instructions
Height Adjustment
Instructions Ball Coupling (Option)
Coupling
Uncoupling
Lifting Instructions
Starting/Stopping
Before Starting
During Operation
Regularly Carry out Following Checks
Maintenance
Use of Service Paks
Preventive Maintenance Schedule for the Compressor
Fuel
Oil Level Check
Check Engine Oil Level
Check Compressor Oil Level
Oil and Oil Filter Change
Engine Oil and Oil Filter Change
Compressor Oil and Oil Filter Change
Coolant Specifications
Parcool EG
Handling GENCOOL EG
Coolant Check
Topping Up/Replacing Coolant
Topping up Without Draining from the Cooling System
Topping up after Limited Quantity Draining from the Cooling System
Replacing the Coolant
Cleaning Coolers
Battery Care
Electrolyte
Activating a Dry-Charged Battery
Recharging a Battery
Storage
Service Paks
Service Kits
Compressor Element Overhaul
Liability
Adjustments and Servicing Procedures
Adjustment of the Continuous Regulating System
Air Filter Engine/Compressor
Cleaning the Dust Trap
Recommendations
Replacing the Air Filter Element
Air Receiver
Safety Valve
Fuel System
Brake (= Option) Adjustment
Brake Shoe Adjustment
Test Procedure of Brake Cable Adjustment
Brake Cable Adjustment
Wheels
Wheel Check
Lubrication
Wheel Bolts Check
Wheel Bearing Adjustment
Towbar and Overrun Brake
Towbar and Overrun Brake Check
Lubrication
Problem Solving
Available Options
Technical Specifications
Torque Values
For General Applications
Critical Torque Values
Performance Parameter
Limitations
Performance Data
Engine
Data Plate
Disposal
General
Disposal of Materials
Maintenance Log
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Table of Contents
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Main Parts
3
Electrical System
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XATS 156C - XATS 350
XAHS 166C - XAHS 350
Engine - 4BTAA3.9-C125
XAS 186C - XAS 375
6BTAA5.9-C180
XAVS 206C - XAVS 450
XAHS 206C - XAHS 450
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Summarization of Contents
Safety Precautions
Introduction and Skill Levels
Overview of safety policy and personnel qualifications for safe operation.
General Safety Precautions
Essential safety rules for all operations and unit handling.
Transport and Installation Safety
Guidelines for safe movement, towing, and setup of the compressor unit.
Use and Operation Safety
Rules and precautions for operating the compressor safely during use.
Maintenance and Repair Safety
Procedures for safe servicing, maintenance, and repair of the unit.
Tool Applications Safety
Safe use of tools for maintenance and repair to prevent accidents.
Specific Safety Precautions
Safety advice for batteries, pressure vessels, and safety valves.
Leading Particulars
Safety Pictograms
Explains safety symbols used in the manual to indicate hazards.
General Compressor Description
Overview of the compressor unit, its oil system, and regulation.
Cooling System
Describes the engine and compressor cooling systems and components.
Bodywork and Components
Details external parts like bodywork, lifting eye, and control panel.
Data Plate and Serial Number
Information on identifying the unit via data plate and serial number.
Main Parts Identification
Component Reference List
Lists and identifies main parts of the compressor unit with references.
Compressor Regulating System
System Overview (Load Condition)
Diagram and explanation of the regulating system during load operation.
Air Flow Description
Details the path of air through the compressor system components.
Oil System Description
Explains the compressor oil circulation and lubrication process.
Continuous Regulating System
System Components and Operation
Explains the components and working of the continuous regulating system.
Electrical System
System Diagram and Components
Illustrates the electrical system and lists its components.
Dip Switch Settings
Configuration for cold start options on specific models.
Markings and Information Labels
Symbol and Label Explanations
Explains various markings and labels found on the unit for identification.
Operating Instructions
Parking, Towing, and Lifting Procedures
Procedures for safely parking, towing, and lifting the compressor unit.
Starting and Stopping Procedures
Steps for starting and shutting down the compressor safely.
During Operation and Checks
Guidelines for safe operation and regular checks during use.
Maintenance
Service Paks
Information on maintenance part kits for minimizing downtime.
Preventive Maintenance Schedule
Schedule for routine maintenance tasks on the compressor.
Fuel and Lubrication
Fuel Specifications
Information on fuel types suitable for the compressor.
Lubrication Oils
Details approved compressor and engine lubrication oils.
Oil Level Checks
Procedures for checking engine and compressor oil levels.
Fluids and Coolant Management
Oil Level and Filter Changes
Procedures for checking oil and changing oil/filters.
Coolant Specifications
Details types and properties of approved coolants.
Coolant Handling and Checks
Guidelines for handling, checking, and topping up coolant.
Coolant Replacement and Cleaning
Steps for replacing coolant and cleaning coolers.
Battery Care and Service
Battery Handling and Electrolyte
Safety and procedures for battery electrolyte and activation.
Recharging and Storage
Instructions for recharging batteries and storing the unit.
Service Paks and Kits
Information on maintenance part kits and service kits.
Compressor Element Overhaul
Overhaul Recommendation
Recommends professional overhaul of the compressor element.
Liability
Manufacturer's Disclaimer
Limits manufacturer liability for non-original parts or unauthorized modifications.
Adjustments and Servicing Procedures
Continuous Regulating System Adjustment
How to adjust the continuous regulating system for working pressure.
Air Filter System Maintenance
Cleaning and Filter Replacement
Instructions for cleaning dust trap and replacing filter elements.
System Components and Checks
Details on air receiver, safety valve, and recommendations.
Fuel System Maintenance
Fuel Filter Replacement
Steps for replacing the fuel filter element.
Brake System Adjustment
Brake Shoe, Cable, and Test Procedures
Detailed steps for adjusting and testing the brake system.
Wheel Maintenance
Wheel and Bearing Checks
Inspecting wheels, tires, bearings, and bolts.
Wheel Bearing Adjustment and Lubrication
Procedures for adjusting and lubricating wheel bearings.
Towbar and Overrun Brake System
Checks and Adjustments
Procedures for checking and adjusting towbar, coupling, and brake systems.
Lubrication Points
Details lubrication points for towbar and overrun brake components.
Problem Solving
Troubleshooting Guide
Common problems and their corrective actions.
Alternator Precautions
Safe Alternator Handling
Safety guidelines for working with the alternator and battery.
Available Options
Unit Configurations and Options
Lists various vessel types, towbars, safety, and air quality options.
Technical Specifications
Torque Values
Recommended torque values for assembly and critical applications.
Performance Parameters and Limitations
Reference Conditions and Limitations
Specifies operating conditions and limitations for various models.
Performance Data
Operational Performance Metrics
Provides data on engine speed, air delivery, and fuel consumption.
Engine Specifications
Engine Model and Performance Details
Details engine brand, type, displacement, power, and capacities.
Unit Specifications
Capacities and Dimensions
Lists unit capacities (oil, fuel, air) and physical dimensions.
Data Plate Information
Interpreting the Data Plate
Explains the information found on the unit's data plate.
Disposal and Environmental Responsibility
General Disposal Policy
Atlas Copco's approach to environmental impact and disposal.
Material Disposal Procedures
Guidelines for disposing of machine fluids, batteries, and materials.
Maintenance Log
Service Record Keeping
A log for recording maintenance actions and service hours.
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