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Manuals
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Linde Manuals
Forklifts
E20S
Operating instructions manual
Linde E20S Operating Instructions Manual
Electric forklift truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Scope
Obligations of the Equipment Owner
Operator Responsibilities
Proper Use
Hazard Messages
Safety
Before Operation
Operator Daily Checklist
Operating Position
Pedestrians
Travel
Lifting and Lowering
Inclines, Ramps, Docks, Elevators
Avoiding Falls and Tip-Overs
Suspended Loads
Parking
Battery Safety
Safety During Maintenance
Personnel Qualifications
Hazardous Substances
Operator Warning Decals
Data Plate
Voltage Decal
Operator Warning Decal
Trained Operator Warning Decal
Test or Service Warning Decal
Never Stand or Walk under Forks Warning Decal
Do Not Lift Personnel Warning Decal
Crushed Fingers Warning Decal
No Step Warning Decal
Back up Alarm Warning Decal
Overview
Technical Description
Truck Components
Display Unit
Controls
Decal and Data Plate Location
Data Plate
Definition of Directions
Chassis Options
Operation
Unloading and Preparing a New Truck for Operation
Steering Wheel Height Adjustment
Armrest Adjustment
Operating the Display Unit
Turning the Truck on and off
Driving
Braking
Steering System
Horn
Emergency Stop Switch
Fork Position Adjustment
Hydraulic Controls
Lights and Back-Up Alarm
Fan (Optional Equipment)
Tilt Memory (Optional Equipment)
Changing the Battery
Connecting the Battery to an External Charger
Manual Lowering of Fork Carriage
Towing the Truck
Securing the Truck for Transport
Hoisting the Truck
Long Term Storage
Maintenance
Personnel Qualifications
Cleaning
Cleaning the Truck
Cleaning the Lift Chains
Operator Inspection and Maintenance
Daily Inspection Overview
Daily Inspection Checklist
Check for Fluid Leakage
Check Overhead Guard
Check Hydraulic Cylinders
Check Lift Chains
Check Fork Carriage
Check Battery Retention
Check Battery Connector
Check Hydraulic Oil Level
Check Wheels and Tires
Check the Steering Axle
Check Decal Condition
Check Multifunction Handle Bellows
Anti-Static Strap (Optional Equipment)
Operational Checks
Routine Lubrication and Inspection
Routine Lubrication and Inspection Intervals
Checking Gear Oil Level
Checking Pedals
Hydraulic Tank Pressure Valve Test
Steer Axle Lubrication
Lubricating Mast Bearing Blocks
Testing and Cleaning the Fans
Adjusting and Lubricating Lift Chains
Checking Reeving Hose Preload (Optional Equipment)
Lubricating the Sideshifter (Optional Equipment)
Scheduled Maintenance
General Maintenance Information
Scheduled Maintenance Chart
Sideshifter Maintenance Intervals
Sideshifter Maintenance (Optional Equipment)
Fluids and Lubricants
Capacities
Fluid and Lubricant Specifications
Troubleshooting
Fuses
Specifications
Dimensions
Specifications E18S and E20S
Mast Heights
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1346 series Electric Forklift
Truck
Operating Instructions
Models E18S, E20S
1346 series – 13468011540 rev03 US
– 8/2018
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Summarization of Contents
Preface
Linde – Your Partner
Introduction to Linde as a partner for material handling solutions and contact information.
Parts and Service
Information on obtaining genuine Linde parts and authorized service personnel.
Proposition 65 Warning
California warning regarding chemicals known to cause cancer or reproductive harm.
Copyright and Proprietary Rights
Statement regarding the reproduction and transmission of the manual content.
Introduction to the Forklift Truck
Scope of the Manual
Defines the manual's scope and limitations for operating/maintaining the forklift truck.
Equipment Owner Obligations
Details owner's responsibilities regarding safety and compliance with regulations.
Operator Responsibilities
Outlines operator's duties for safe truck operation and hazard identification.
Proper Use Guidelines
Describes correct applications and limitations for the forklift truck's intended use.
Hazard Messages Explained
Explains safety symbols and messages to prevent potential hazards and injuries.
Safety Information
Before Operation Checks
Pre-operation checks and area safety for using the forklift.
Operator Daily Checklist
A comprehensive checklist for daily visual and operational inspection of the truck.
Operating Position Safety
Correct posture and safety precautions for the operator during truck operation.
Pedestrian Safety
Safety guidelines for interacting with pedestrians in the work area.
Safe Travel Procedures
Safe operating procedures for moving the forklift on various surfaces.
Lifting and Lowering Safety
Procedures and safety precautions for lifting and lowering loads with the forklift.
Operating on Inclines and Ramps
Safety rules for operating on inclines, ramps, docks, and elevators.
Avoiding Falls and Tip-overs
Critical safety measures to prevent forklift tip-overs and operator falls.
Suspended Load Safety
Safety guidelines for handling suspended loads and preventing tip-overs.
Proper Parking Procedures
Proper shutdown and parking procedures to ensure safety and prevent accidents.
Battery Safety Precautions
Essential safety information regarding handling and charging forklift batteries.
Maintenance Safety
Safety protocols and qualifications required for performing maintenance tasks.
Hazardous Substances Handling
Information on safe handling of oils, hydraulic oil, and battery acid.
Operator Warning Decals
Identifies critical safety decals and their locations on the truck.
Overview of the Forklift
Technical Description
Detailed explanation of the forklift's systems like drive, motors, hydraulics, steering, brakes, and masts.
Truck Components Identification
Identification and labeling of the main physical parts of the forklift truck.
Display Unit Functionality
Description of the operator display, its windows, and information presented.
Forklift Controls
Identification and function of various controls and levers on the forklift.
Decal and Data Plate Location
Shows the placement of safety decals and the data plate on the truck.
Chassis Options
Lists available optional features for the forklift's chassis.
Operation of the Forklift
Initial Truck Setup
Steps for initial setup and preparation before operating a new forklift truck.
Operator Adjustments
Procedure for adjusting steering wheel height and armrest position.
Display Unit Operation
How to navigate and use the truck's information display unit.
Truck Power Management
Step-by-step guide for safely powering the forklift truck on and off.
Driving Procedures
Procedures and safety precautions for operating the forklift truck while driving.
Braking System Operation
Explanation of electric braking systems, including brake and presence pedals.
Steering and Horn Controls
How the steering system works and how to use the horn.
Emergency Stop Procedures
Instructions on how to use the emergency stop button to halt the truck immediately.
Fork and Hydraulic Controls
Procedure for fork position adjustment and operation of hydraulic controls.
Lighting and Alarms
Information on truck lighting systems and the function of the back-up alarm.
Optional Equipment Operation
How to operate the optional cooling fan for operator comfort.
Tilt Memory Operation
Using the optional tilt memory feature to set and recall mast tilt angles.
Battery Handling Procedures
Detailed procedure for safely changing the forklift's battery.
Charging and External Connections
Steps for connecting the truck's battery to an external charger.
Manual Fork Carriage Lowering
Procedure for manually lowering the fork carriage in case of hydraulic system malfunction.
Truck Transport Procedures
Guidelines for safely towing, securing, and hoisting the forklift.
Storage Procedures
Recommended measures for storing the forklift truck for extended periods.
Maintenance and Servicing
Personnel Qualifications
Specifies the qualifications required for personnel performing maintenance.
Cleaning Procedures
Procedures for cleaning the truck and its components safely.
Operator Inspection and Maintenance
Daily inspection tasks for operators to ensure safe truck condition.
Routine Lubrication and Inspection
Tasks and intervals for routine lubrication and inspection of the truck.
Scheduled Maintenance
Information and charts for scheduled maintenance tasks and intervals.
Sideshifter Maintenance
Specific maintenance intervals for trucks equipped with an optional sideshifter.
Fluids and Lubricants
Details on capacities and specifications for hydraulic oil, gear oil, and grease.
Troubleshooting and Fuses
Guidance on diagnosing and resolving issues, including fuse identification.
Specifications
Dimensions and Measurements
Diagrams and measurements of the forklift truck's physical dimensions.
Model Specifications E18S/E20S
Technical specifications for the E18S and E20S models, covering general, weights, tires, etc.
Mast Heights Specifications
Tables detailing mast dimensions and lift strokes for different configurations.
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