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Linde Manuals
Forklifts
E15
Operating instructions manual
Linde E15 Operating Instructions Manual
Electric truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Ihr Stapler
Intended Use
Symbols Used
Technical Description
Takeover of Forklift Truck
Initial Commissioning
Safety
Safety Regulations
In the Case of Tip-Over
Handling Fluids and Lubricants
Experts
Operation of Industrial Trucks in Plant Area
Regulations
Determination and Assessment of Hazards from Use of Industrial Trucks
Emergency Exit with Attached Rear Window
Overview
Rating Plates
Vehicle Overview
Operating Elements
Indicator Unit
Operation
Instructions for Running-In
Checks Prior to Starting Work
Standard Equipment
Adjust Driver's Seat
Adjust Steering Column
Seat Belt
Switch on Vehicle
Driving (Two-Pedal Operation)
Driving (Single-Pedal Operation)
Steering System
Braking System
Warning Horn
Lifting System and Attachments (Central Lever Operation)
Lifting System and Attachments (Single Lever Operation)
Emergency Cut-Off Knob
Special Equipment
Adjust Driver's Seat with Swivel Device
Lighting
Windscreen Wipers
Heating
Linde Forklift Data Management (LFM)
Working under Load
Before Taking up Load
Adjust Fork Arm Distance
Taking up Load
Driving under Load
Setting down Loads
Towing Device
Loading / Transport
Dismantling of Lift Mast
Driving Without Lift Mast
Crane Lifting
Transportation by Truck or Low Loading Truck
Leaving Truck
Before Leaving the Truck
Servicing
Inspection and Maintenance Overview Programme
General
Working on Lift Mast and at Front of Forklift Truck
Inspection and Maintenance Overview Programme
Inspection and Maintenance Data
Recommendations for Working Materials
Checks Prior to Starting Work
Check Battery Charge State
Check Condition and Function of Seat Belt
Check Braking System
Check Tyres
Maintenance after First 50 Operating Hours
Inspection and Maintenance as Required
Charge Battery
Connect Battery to External Charger
Battery Replacement
Clean Turntable Axle
Clean Combi-Steer Axle and Grease
Clean Truck
Clean Lift Mast Chain and Apply Chain Spray
Changing Wheels
Tighten Wheel Fastenings
Other Cleaning and Greasing
Check Other Bearings and Joints and Oil
Check Cooling Elements of Drive Axle for Soiling, Clean if Necessary
Inspection and Maintenance Once after First 1000 Operating Hours
Inspection and Maintenance Every 500 to 1000 Operating Hours or Once a Year
Check Battery Door Locking and Adjust if Necessary
Tighten Lift Mast Fastening
Check Pedals and Linkage and Oil
Adjust Drive Control Pedal System
Check Main Contactor (Switch-On Contactor)
Check Fan on Drive Axle and Cross Fan for Soiling, Clean as Necessary
Check Function of Control Unit
Clean and Grease the Sideshift, Check that It Is Securely Fastened
Adjust Lift Mast Chain
Check Hose Carrier
Functional Check of Cross Fan and Drive Axle Fan
Wheel Gear Oil Change
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years
Operating and Steering Hydraulics (Hydraulic System)
Check Operating and Steering Hydraulics for Leakage
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years
Check Condition of Anti-Static Belt
Change Breather
Change Pressure Filter
Suction Filter
Check Fastenings
Check the Condition and Secure Positioning of Electric Cables, Cable Connectors and Connections
Check Bellows on Joystick
Check Fork Arms and Arm Safety Devices
Check Secure Fastening, Condition and Function of Lift Mast, Lift Mast Chains, Lift Cylinders and End Stops
Check the Tilt Cylinder Bearings for Wear
Wheel Gear Oil Change (with Wheels Attached)
Wheel Gear Oil Change (with Wheels Detached)
Check Wheel Gear for Leaks
Double Hoses: Check Pretension
Inspection and Maintenance Every 6000 Operating Hours or Every 4 Years
Replace Hydraulic Oil
Standard Lift Mast with a Lift Height Greater
Than 5650 MM to 6450 MM
Triplex Lift Mast with a Lift Height Greater than
4770 To 6470 MM
Troubleshooting
Fuses Basic Equipment
Fuses for Special Equipment
Diagnostic Connector
Fork Carriage Emergency Lowering
Place Rubber Mat Back on Floor Plate
Towing Regulations
Shutdown of Forklift Truck
Disposal of Old Vehicles
Malfunctions During Operation
Technical Data
Type Sheet E 12, (Battery 24 V / 5Pzs / 550L) Edition 09/2005
Type Sheet E 14, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
Type Sheet E 15, (Battery 24 V / 8Pzs / 880L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 5Pzs / 550L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
Type Sheet E 18, (Battery 48 V / 5Pzs / 550L) Edition 09/2005
Type Sheet E 18, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
Type Sheet E 18, (Battery 48 V / 6Pzs / 700L) Edition 09/2005
Type Sheet E 20, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
Type Sheet E 20, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
Type Sheet E 20, (Battery 48 V / 6Pzs / 840L) Edition 09/2005
Annex
Circuit Diagrams
Wiring Diagram Basic Equipment
Wiring Diagram Basic Equipment
Wiring Diagram Basic Equipment
Wiring Diagram Basic Equipment
Hydraulic Circuit Diagram
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Operating Instructions
Electric Truck
E12, E14, E15, E16, E18,
E20
386 807 1001 EN – 03/2006
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Summarization of Contents
1 Introduction
Intended Use
Defines the proper and intended use of the lift truck for transporting and stacking loads.
Symbols Used
Explains the meaning of precautions, warnings, and notes in the manual for special identification.
Technical Description
Details the electric forklift trucks' features, design, and available steering axle options.
Takeover of Forklift Truck
Outlines the procedure and checks required upon receiving the forklift truck from the manufacturer.
Initial Commissioning
Lists the essential checks and steps to be performed before the first use of the forklift truck.
2 Safety
Safety Regulations
Presents rules for the correct use of industrial trucks and general safety information.
In the Case of Tip-Over
Provides instructions on what to do if the forklift truck tips over, focusing on driver safety.
Handling Fluids and Lubricants
Details safe practices for handling and storing hydraulic fluids and lubricants, including environmental notes.
Determination and Assessment of Hazards
Outlines the process for assessing hazards related to industrial truck use and regulatory compliance.
Emergency Exit with Attached Rear Window
Describes the procedure for exiting the vehicle via the rear window in emergency situations.
3 Overview
Rating Plates
Explains the information provided on the forklift truck's identification and rating plates.
Vehicle Overview
Provides a labeled diagram identifying the main components of the forklift truck.
Operating Elements
Identifies and describes the function of various controls and levers within the driver's cabin.
Indicator Unit
Details the display indicators, warning lights, and symbols on the operator's console.
4 Operation
Checks Prior to Starting Work
Lists essential pre-operation checks for the forklift truck's safety and functionality.
Standard Equipment
Describes common features and adjustments for the driver's seat and steering column.
Driving (Two-Pedal Operation)
Explains the procedure and safety precautions for driving the truck using the two-pedal system.
Driving (Single-Pedal Operation)
Details the operation and safety guidelines for single-pedal driving mode.
Braking System
Explains the different braking systems, including hydraulic, parking, and regenerative brakes.
Lifting System and Attachments
Covers the operation of the lift mast and forks using central or single lever controls.
Working Under Load
Provides instructions on safely picking up, transporting, and setting down loads.
Loading / Transport
Details procedures for dismantling the lift mast, crane lifting, and transporting the truck.
5 Servicing
Inspection and Maintenance Overview Programme
Outlines the schedule and scope of routine inspections and maintenance tasks.
Checks Prior to Starting Work
Lists critical pre-operation checks for battery, brakes, tires, and seat belt.
Inspection and Maintenance as Required
Covers tasks to be performed based on operating hours or specific conditions, including battery care.
Changing Wheels
Provides step-by-step instructions for safely changing the front and rear wheels of the truck.
Wheel Gear Oil Change
Explains the procedure for changing the oil in the wheel gears, with and without wheels detached.
Troubleshooting
Offers guidance on identifying and resolving common malfunctions and errors.
6 Technical Data
Type Sheet E 12 (battery 24 V / 5PzS / 550L)
Provides detailed specifications for the E 12 model, including identification, weight, and performance data.
Type Sheet E 14 (battery 48 V / 4PzS / 440L)
Lists technical specifications for the E 14 model, covering identification, weight, and performance parameters.
Type Sheet E 16 (battery 48 V / 5PzS / 550L)
Presents technical data for the E 16 model with a 48V / 5PzS / 550L battery.
Type Sheet E 18 (battery 48 V / 5PzS / 550L)
Details the technical specifications for the E 18 model with a 48V / 5PzS / 550L battery.
Type Sheet E 20 (battery 48 V / 6PzS / 660L)
Provides technical data for the E 20 model with a 48V / 6PzS / 660L battery.
7 Circuit Diagrams
Wiring Diagram Basic Equipment Page 1
Presents the first part of the electrical wiring diagram for basic equipment.
Wiring Diagram Basic Equipment Page 2
Shows the second section of the electrical wiring diagram for basic equipment.
Wiring Diagram Basic Equipment Page 3
Displays the third part of the electrical wiring diagram for basic equipment.
Wiring Diagram Basic Equipment Page 4
Illustrates the fourth section of the electrical wiring diagram for basic equipment.
Hydraulic Circuit Diagram
Shows the schematic diagram of the truck's hydraulic system for operational understanding.
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