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Manuals
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Weldclass Manuals
Welding System
FORCE 180MST MK2
Operating instructions manual
Weldclass FORCE 180MST MK2 Operating Instructions Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Know Your Machine
Controls Explained
Power Supply
Operating Environment
Welding Settings
Tips & Tricks
Accessories & Spare Parts
Care & Maintenance
MIG Basic Welding Guide
MIG Welding Troubleshooting
MMA (Stick) Basic Welding Guide
MMA (Stick) Troubleshooting
TIG Basic Welding Guide
TIG Welding Troubleshooting
Knowledge & Resources
Safety
Warranty
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FORCE 160MST
FORCE 180MST
OPERATING INSTRUCTIONS
IMPORTANT!
To qualify for full extended warranty, you must register within 30 days
of purchase. See inside for details.
MK2
MK2
Table of
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Table of Contents
Troubleshooting
MIG Welding Troubleshooting
15
MMA (Stick) Troubleshooting
23
TIG Welding Troubleshooting
26
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Summarization of Contents
Specifications
Know Your Machine
Controls Explained
Details on the machine's control panel, meters, and switches.
Welding Modes and Power
MIG, MMA, and Lift TIG Welding Modes
Explanation of the different welding modes and their operational controls.
Power Supply and Operating Environment
Requirements for power connection, extension leads, generator use, and operating environment.
MIG Welding Setup
Fitting and Loading Wire Spool
Instructions for installing and feeding wire spools into the feeder.
Adjusting Wire Feed Tension
Guide on setting the correct wire feed tension for optimal performance.
Welding Process Operations
Gas MIG Welding Operation
Steps and considerations for performing MIG welding with shielding gas.
Spool Gun Operation
Instructions for using the optional spool gun accessory.
ARC/MMA and Lift TIG Welding Operations
Procedures for performing Stick (MMA) and Lift TIG welding.
MIG Welding Tips and Settings
Duty Cycle Rating and Welding Settings
Understanding duty cycle and recommended settings for MIG welding.
Wire Jam Troubleshooting
Common issues and solutions for wire feeding problems.
Accessories & Spare Parts
Maintenance and Basic Guides
Care, Maintenance, and Storage
Routine care, cleaning, storage, and basic MIG welding guide.
MIG Basic Welding Techniques
Fundamental concepts and techniques for MIG welding (GMAW/FCAW).
MIG Welding Process Details
Gas Metal Arc Welding (GMAW) Process
Detailed explanation of the GMAW process, including torch positions.
Flux Cored Arc Welding (FCAW) Process
Overview of the FCAW process, focusing on flux-cored wire usage.
MIG Welding Variables
Preselected and Adjustable Variables
Understanding preselected and adjustable variables for MIG welding.
MIG Welding Troubleshooting
Troubleshooting Porosity and Wire Feed Issues
Diagnosing and resolving issues related to weld porosity and inconsistent wire feed.
MIG Weld Quality Troubleshooting
MMA (Stick) Welding Guide
Electrode Selection, Storage, and Material Effects
Guidance on electrode handling, storage, polarity, and material considerations.
Joint Preparations for MMA Welding
Methods for preparing metal edges for various weld joint types.
MMA Welding Techniques
Beginner Techniques and Welder Positioning
Basic techniques for beginners, including striking the arc and welder posture.
Making Welded Joints
Techniques for creating different types of welded joints.
Vertical and Overhead Welding
Methods for performing vertical and overhead welding positions.
MMA (Stick) Troubleshooting
TIG Welding Guide
TIG Welding Process and Parameters
Overview of TIG welding, electrode selection, and current ranges.
Tungsten Preparation and Parameters
Steps for preparing tungsten electrodes and TIG welding parameters for steel.
TIG Welding Troubleshooting
Safety Information
Manual Handling and General Safety
Instructions for manual handling, storing the manual, and general safety precautions.
Specific Welding Hazards and Precautions
Detailed safety guidelines covering arc rays, personal safety, and work environment.
Fumes, Gases, and Electrical Dangers
Hazards related to welding fumes, gases, fire risks, and electrical shock.
Warranty Information
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