Summary of Contents for Weldclass Weldforce 210MST
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Weldforce 210 & 250 Weldforce 210MST & 250MST Synergic MIG – Stick – TIG OPERATING INSTRUCTIONS Edition 2.7 IMPORTANT! To qualify for full 24 month warranty, you must register within 30 days of purchase. See inside for details. Read these Operating Instructions Completely before attempting to use this machine. Save this manual and keep it handy for quick reference.
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Congratulations & thank you for choosing Weldclass! The Weldforce range from Weldclass provides market leading value, features and durability. Register Your Warranty Now To qualify for an extended warranty, you must register within 30 days of purchase. Full details on warranty period and terms can be found at www.weldclass.com.au/WarrantyInfo...
4 CONTROLS EXPLAINED 4.1 Weld Process Selection 1. Press and hold the ‘Top Selection Knob’ (21) until the current Welding Process Indicator Lights (24) beings flashing. 3 sec Figure 7 2. Rotate the ‘Bottom Selection Knob’ (22) until the desired Welding Process Indicator Light (24) is flashing.
This is information displayed for service technician reference. It shows the version of software installed on the machine and other technical information. 4.3.9 Plug/Power Supply Selection (SYN/MAN) [Weldforce 210MST only] This changes the power supply mode of the machine. “10A” mode is suitable for running on a 10A rated power plug. However, the maximum output of the machine will be restricted in this mode.
5.1 Electrical Connection 5.1.1 Weldforce 210MST The Weldforce 210MST is factory-fitted with a 10A 240V plug for commissioning purposes. Whilst this 10A plug is fitted the operator must ensure that the machine is set on 10A mode and ensure that output &...
5.3.1 Generator Size Weldforce 210MST: Generator size should be not less than 7kva, preferably 8kva or more. A 7kVa generator will not provide enough power to enable full output and duty cycle, however it should provide sufficient power to enable MIG welding up to approximately 150A.
2. Replace the liner in the MIG Torch with a special Graphite/Teflon/PVC liner (rather than the conventional steel liner). The Weldclass Universal Graphite liner kit is recommended (P3-CTUL09) 3. Choose the largest dimeter wire possible that can be used by your machine for your application.
NOTE: Lift TIG operation requires an optional standard Gas valve control TIG torch, argon gas cylinder & regulator. NOTE: The Weldforce 210MST & 250MST are DC (Direct Current) output welders only, this means that they are NOT able to TIG weld reactive metals such as Aluminium alloys and Brass (which require AC output). DC TIG output is suitable for steel, stainless steel and copper.
DIAGRAMS 8.1 MIG Torch and Spares: The MIG Torch supplied with the Weldforce 210MST & 250MST is a BZL 25 (Binzel 25 style) model. To view parts for this torch, see below table or go to: Weldclass.com.au/BZL25parts BZL 25 Torch Parts Ref.
8.2 TIG Torch and Spares (Optional Extra): The compatible TIG torch for this machine is the Weldclass 3-TTU2917V/4 torch. To view this torch and parts, go to: www.weldclass.com.au Part No. Description WC-00992 Complete TIG Torch – 17 Series with Valve 4m...
9 CARE & MAINTENANCE 9.1 Keep your Welding Machine in Top Condition The Weldforce 210MST & 250MST do not require any special maintenance, however the user should take care of their machine as follows: 1. Regularly clean the ventilation slots 2.
11.8 Establishing the Arc and Making Weld Beads Before attempting to weld on a finished piece of work, it is recommended that practice welds be made on a sample metal of the same material as that of the finished piece. The easiest welding procedure for the beginner to experiment with MIG welding is the flat position.
12.5.1 MILD STEEL: 1. General Purpose “GP” E6013 (Weldclass 12V): This all-position electrode is used for maintenance and fabrication. Works well on mild steel, galvanized steel, sheet metal, steel tube and RHS.
Plates thicker than 6.0mm should have their mating edges beveled to form a 70º to 90º included angle. This allows full penetration of the weld metal to the root. Using a 3.2mm Weldclass 12V Stick electrode at 100 amps, deposit a run of weld metal on the bottom of the joint.
A piece of angle iron is a suitable specimen with which to begin, or two lengths of strip steel may be tacked together at right angles. Using a 3.2mm Weldclass 12V Stick electrode at 100 amps, position angle iron with one leg horizontal and the other vertical. This is known as a horizontal-vertical (HV) fillet.
Tack weld a three feet length of angle iron to your work bench in an upright position. Use a 3.2mm Weldclass 12V Stick electrode and set the current at 100 amps. Make yourself comfortable on a seat in front of the job and strike the arc in the corner of the fillet. The electrode needs to be about 10º...
Use a 3.2mm Weldclass 12V Stick electrode at 100 amps, and deposit the first run by simply drawing the electrode along at a steady rate. You will notice that the weld deposit is rather convex, due to the effect of gravity before the metal freezes.
Table 25 * Note that the WeldForce 210MST machine is only capable of DC TIG welding. It cannot perform AC TIG welding required to weld Aluminium. Table 26 Tungsten Electrode Current Ranges...
15.3 Welding Operation 1. Maintain labels and nameplates on the welder. These carry important information. If unreadable or missing, contact Weldclass for a replacement. 2. Avoid unintentional starting. Make sure the welder is setup correctly and you are prepared to begin work before turning on the welder.