Frymaster FPPH455 Installation, Operation And Maintenance Manual

Frymaster FPPH455 Installation, Operation And Maintenance Manual

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Pro H55-Series
Gas Fryer
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
FOR YOUR SAFETY
Do Not Store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
*8195991*
Part Number: FRY_IOM_8195991 09/2018
Original Instructions 
 
Your Growth Is Our Goal
READ THE INSTRUCTIONS BEFORE USING THE FRYER.
Read these instructions for use carefully so as to
familiarize yourself with the appliance before
connecting it to its gas supply.
Keep these instructions for future reference.
 
 
CAUTION
 
 
 
 

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Table of Contents
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Summarization of Contents

Pro H55 Series Gas Fryer Manual
General Safety and Warnings
Essential safety precautions, hazard warnings, and protective measures for fryer operation and installation.
Chapter 1: General Information
Applicability and Validity
Specifies the manual's applicability to Pro H55 Series Gas Fryers and EU country approvals.
Parts Ordering and Service Information
Provides contact details and required information for ordering parts and obtaining service.
Safety Information and Notations
Explains warning symbols (Caution, Warning, Danger) and automatic safety features of the fryer.
Equipment Description and Models
Describes the Pro H55 Series high-efficiency gas fryers, including model variants and features.
Qualified Personnel Requirements
Defines requirements for operating, installation, and service personnel to ensure safe and proper handling.
Shipping Damage Claim Procedure
Outlines steps for reporting and claiming damages incurred during equipment transit.
Chapter 2: Installation Instructions
General Installation Requirements
Covers general rules for installation, conversion, and compliance with codes, including safety warnings.
Clearance, Ventilation, and Hood Requirements
Specifies minimum clearances, ventilation needs, and NFPA standards for hood installation.
National Code Requirements and Gas Types
Details gas type identification, connection codes, pressure testing, and electrical grounding standards.
Electrical Grounding and Power Supply
Emphasizes proper grounding, plug usage, and power supply matching for safe operation.
Caster/Leg Installation and Gas Connectors
Guides on installing casters/legs and requirements for gas line connectors and quick-disconnect devices.
Gas Supply Pressure Verification
Provides tables for verifying minimum and maximum gas supply pressures based on CE and Non-CE standards.
Gas Line Connection Procedures
Details critical steps for connecting the gas line, including purging, testing, sealing, and leak detection.
CE Approved Gas Categories by Country
Lists CE approved gas categories, pressure ratings, and country-specific information for the fryer.
Connecting Gas Supply and Boil-Out
Details gas supply connection, leak checking, and initial boil-out procedures before first use.
Burner Manifold Gas Pressures
Provides tables for CE and Non-CE burner manifold gas pressures for different gas types and manufacturing dates.
Gas Conversion Procedures
Outlines procedures and kits for converting the fryer to different gas types, with safety warnings.
Chapter 3: Operating Instructions
Controller Operation and Programming
Discusses different controller options (Computer Magic, Analog, Digital) and refers to separate manuals.
Start-Up Procedure and Capacities
Guides on initial start-up, including safety warnings and frypot oil/shortening capacities.
Lighting the Fryer Procedures
Provides step-by-step instructions for lighting the fryer for both CE and Non-CE models, including flame observation.
Shutting the Fryer Down
Details procedures for short-term and closing time shutdown of the fryer for both CE and Non-CE models.
Chapter 4: Filtration Instructions
Draining and Manual Filtering of Oil
Covers safe procedures for draining and manually filtering cooking oil, emphasizing heat precautions.
Built-In Filtration System Preparation
Introduces the FootPrint Pro filtration system and its three configurations for use.
Preparation for Filter Paper or Pad
Details the steps for preparing the filter pan with filter paper or filter pad, including cleaning and component placement.
Preparation for Magnasol Filter Assembly
Outlines the steps for preparing the filter pan with the Magnasol filter assembly, including O-ring inspection.
Operation of the Filter System
Describes the process of operating the filter system, including draining, pumping, and safety precautions.
Draining and Disposing of Waste Oil
Guides on safely draining and disposing of used cooking oil, recommending specific disposal units.
Chapter 5: Preventive Maintenance
Daily Checks and Frypot Cleaning
Outlines daily inspection tasks and the procedure for cleaning the fryer cabinet and frypot.
Frypot Boil-Out Procedure
Details the process for boiling out the frypot using a detergent solution for thorough cleaning.
Monthly Checks: Analog Controller Calibration
Explains how to check and calibrate the thermostat control knob on analog controllers.
Quarterly Checks: Clean Combustion Air Blower
Provides instructions for cleaning the combustion air blower assembly and its components.
Semi-Annual Checks: Gas Valve Vent Tube
Describes the procedure for cleaning the gas valve vent tube, noting it's not required for CE export models.
Built-in Filtration System Maintenance
Details preventive maintenance checks for the built-in filtration system, focusing on screens and O-rings.
Annual/Periodic System Inspection
Fryer Annual Inspection Checklist
Lists items for a qualified servicer to inspect annually on the fryer, including cabinet, burners, and connections.
Built-In Filtration System Integrity Check
Outlines checks for filtration system components, O-rings, seals, and overall system integrity.
Chapter 6: Operator Troubleshooting
Troubleshooting Introduction and Pre-Call Checks
Introduces troubleshooting methodology and lists essential checks to perform before contacting service.
Troubleshooting: Computer Magic III.5 / Digital Controllers
Provides a guide for diagnosing and correcting issues with computer controllers, including no display or alarm conditions.
Troubleshooting: Melt Cycle and Burner Issues
Addresses problems like slow melt cycle, no burner ignition, popping sounds, and false alarms.
Troubleshooting: Analog Controller Power and Heating Issues
Guides on diagnosing issues with analog controllers, such as no power, no heat, or burners not igniting.
Troubleshooting: Analog Controller Cycles and Alarms
Covers issues related to heating mode cycling, blower operation, and alarm conditions with analog controllers.
Troubleshooting: Filtration Pump Operation
Details common problems with the filtration pump, such as not starting or stopping during operation.
Troubleshooting: Filter Transfer and Power Shower Issues
Addresses slow oil transfer during filtering and problems with the Power Shower spraying.
Troubleshooting: Basket Lift Movement
Provides a solution for jerky or noisy movement of the basket lift mechanism, recommending lubrication.

Table of Contents