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Frymaster Manuals
Fryer
FPGL330CA
Service & parts manual
Frymaster FPGL330CA Service & Parts Manual
Oil conserving fryer gas fryers
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
CHAPTER 1: Service Procedures
Functional Description
The Electronic Ignition System
Interface Board
Thermostats
Accessing Fryers for Servicing
Cleaning the Gas Valve Vent Tube
Checking the Burner Manifold Gas Pressure
Measuring Flame Current
Replacing Fryer Components
Replacing the Controller or the Controller Wiring Harness
Replacing the Interface Board
Replacing an Ignition Module
Replacing an Ignitor Assembly
Replacing or Cleaning a Combustion Air Blower
Adjusting the Air/Gas Mixture
Replacing a Gas Valve
Replacing a Burner Assembly
Replacing the Filter Motor, Filter Pump, or Filter Pump Solenoid Valve
Replacing the Frypot
Replacing Frypot Insulation And/Or Upper Burner Rails
Troubleshooting and Problem Isolation
Ignition Failure
Improper Burner Function
Improper Temperature Control
Filtration Malfunction
Leakage
Basket Lift Malfunction
Troubleshooting Guides
Troubleshooting the 24 VAC Circuit
Troubleshooting the Gas Valve
Troubleshooting the Temperature Probe
Replacing the Transformer, Reset Switch or Filter Relay
Probe Resistance Chart
ATO (Automatic Top-Off) Service Procedures
Ato
ATO (Automatic Top-Off) Board Positions and Harnesses
Replacing the ATO Board, Pump Relay or Transformer
Replacing the ATO Pump
Replacing the ATO Solenoid
Control Power Reset
Testing ATO RTD Probes
Replacing ATO Probe
Service Required Errors
Error Log Codes
3000 Menu Summary Tree
3000 Controller Pin Positions and Harnesses
Loading and Updating Software Procedures
Principal Wiring Connections
Wiring Diagrams
FPGL230/430 Wiring 120V, CE and Export
FPGL230/430 Wiring 250V Australia
FPGL330 Wiring120V, CE and Export
Modular Basket Lift (100/120V)
Modular Basket Lift (208/250V)
Simplified Wiring Diagrams
FPGL30 Series Simplified Wiring
FPGL30 Series Data Network Flowchart
Shortening Melting Unit Wiring Diagram Prior to Mar 2012
Shortening Melting Unit Wiring Diagram after to Mar 2012
FPGL230/430 Wiring 120V, CE and Export Bulk Oil
FPGL230/430 Wiring 250V Australia Bulk Oil
FPGL330 Wiring 120V, CE and Export Bulk Oil
FPGL330 Wiring 250V Australia Bulk Oil
Bulk Oil Box Wiring Diagram
Capable Controls Ignition Module Wiring Diagrams
CHAPTER 2: Parts List
Accessories
Doors, Sides, Flue Caps, Top Caps and Casters
Drain System Components
Drain Valves and Associated Parts
Drain Tube Sections and Associated Parts
Electronics and Electrical Components
Component Boxes
Transformer Boxes
Wiring
Main Wiring Harnesses
3000 And ATO Wiring Harnesses
Frypots and Associated Components
Full-Vat Frypot Components
Dual-Vat Frypot Components
Frypot Probes and Thermostats
Gas Valves, Supply and Combustion System Components
Filtration System Components
Filter Pump, Motor and Associated Components
Oil Return System Components
ATO (Auto Top-Off) Components
JIB (Jug in Box) Cradle, JIB Cap and Pick up Assembly
ATO (Automatic Top-Off) Pump Assembly
ATO Top off Manifolds and Components
Shortening Melting Unit
Bulk Oil Relay Box and Switch
Bulk Oil Plumbing
Bulk Oil Dispose Waste Valve
Wiring Connectors, Pin Terminals and Tools
Fasteners
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The Electronic Ignition System
2
Functional Description
3
Interface Board
4
Accessing Fryers for Servicing
Download this manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
02/2020
*8196688*
www.frymaster.com
E-mail:
fryservice@welbilt.com
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Table of Contents
Troubleshooting
Troubleshooting and Problem Isolation
23
Troubleshooting Guides
29
Troubleshooting the Gas Valve
31
Troubleshooting the Temperature Probe
32
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Summarization of Contents
Service Procedures
Functional Description
Overview of the OCF30™ series gas fryer's infrared burner system and energy efficiency.
Electronic Ignition System
Details the ignition module, ignitor assembly, and its five functions for lighting the burner.
Interface Board
Describes the interface board's role as a link between the controller and fryer components.
Thermostats
Explains temperature probes, resistance variation, and high-limit thermostat function.
Accessing Fryers for Servicing
Provides safety instructions for shutting down, relocating, and reassembling the fryer for service.
Gas Valve Vent Tube Cleaning
Step-by-step guide for cleaning the gas valve vent tube to ensure proper operation.
Burner Manifold Gas Pressure
Procedure for checking and adjusting burner manifold gas pressure for optimal performance.
Measuring Flame Current
Details how to measure flame current using a microamp meter for burner adjustment.
Replacing Fryer Components
Instructions for replacing various fryer components like controllers, probes, and modules.
Troubleshooting and Problem Isolation
Categorizes common problems and their probable causes for technicians to isolate issues.
Troubleshooting Guides
Systematic processes to help service technicians isolate equipment malfunctions.
Probe Resistance Chart
Provides a chart for measuring thermistor probe resistance against temperature.
ATO Service Procedures
Covers troubleshooting and service procedures for the Automatic Top-Off system.
Controller Service Procedures
Guides for troubleshooting and managing the fryer's 3000 and CM3.5 controllers.
Loading and Updating Software
Step-by-step instructions for loading and updating the fryer's control software.
Principal Wiring Connections
Diagrams illustrating the main wiring connections for the fryer's electrical system.
Wiring Diagrams
Detailed wiring diagrams for various fryer models and configurations.
Simplified Wiring Diagrams
Simplified wiring diagrams for specific fryer configurations and modules.
Ignition Module Wiring Diagrams
Wiring diagrams specific to the capable controls ignition module.
Parts List
Accessories
Lists various accessories available for the OCF™ Series Gas Fryers.
Basket Lift Assemblies
Details basket lift assemblies and associated parts with part numbers and illustrations.
Doors, Sides, Flue Caps, Top Caps
Components related to the fryer's exterior panels, doors, and top sections.
Drain System Components
Parts list for drain valves, tubes, and related accessories.
Electronics and Electrical Components
Components like controllers, interface boards, and associated parts.
Wiring
Lists main wiring harnesses and communication harnesses for 3000 and ATO systems.
Frypots and Associated Components
Components related to the fryer's frypot, including insulation and burners.
Gas Valves and Combustion System
Parts for gas valves, orifices, and the combustion air blower system.
Filtration System Components
Parts for the fryer's oil filtration system, including pans and filters.
Filter Pump and Motor Components
Components of the oil filter pump and motor assembly.
Frypot Assemblies
Detailed parts for full-vat and dual-vat frypot assemblies.
Oil Return System Components
Parts for the oil return system, including manifolds and flexlines.
Auto Top-Off Components
Components for the Automatic Top-Off system, including boxes, pumps, and solenoids.
Shortening Melting Unit
Parts for the shortening melting unit, including heater strips and controls.
Bulk Oil Relay Box and Switch
Components for the bulk oil relay box and associated switches.
Bulk Oil Plumbing
Parts list for the bulk oil plumbing system, including valves and flexlines.
Bulk Oil Dispose Waste Valve
Components for the bulk oil dispose waste valve assembly.
Wiring Connectors, Pin Terminals, Tools
Lists various wiring connectors, pin terminals, and specialized tools.
Fasteners
A comprehensive list of screws, nuts, bolts, washers, and other fasteners.
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