Amazone DMC Primera 602 Operating Manual

Amazone DMC Primera 602 Operating Manual

Direct seed drill
Table of Contents

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MG2303
BAG0023.6 12.13
Printed in Germany
en
Operating Manual
az
DMC Primera 3000
DMC Primera 4500
DMC Primera 602
Direct seed drill
Please read this operating
manual before first commis-
Keep it in a safe place
for future use.
sioning.

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Summarization of Contents

User Information
Purpose of the Document
Explains the manual's function, operation, and maintenance information.
Locations in the Operating Manual
Defines directions and conventions used within the manual.
Diagrams Used
Explains how diagrams and their elements are presented.
General Safety Instructions
Obligations and Liability
Outlines responsibilities of operator and user for safe machine operation.
Representation of Safety Symbols
Explains the meaning and significance of safety symbols and signal words.
Organisational Measures
Covers PPE, manual accessibility, and general accident prevention.
Safety and Protection Equipment
Details requirements for machine's safety and protection equipment.
User Training
Details requirements for personnel working with the machine.
Safety Measures in Normal Operation
Provides safety guidelines for routine machine operation.
Dangers from Residual Energy
Warns about hazards from stored energy in machine systems.
Maintenance and Repair Work, Fault Elimination
Outlines safety precautions for maintenance, repair, and fault elimination.
Constructive Changes
Prohibits unauthorized modifications to the machine.
Spare and Wear Parts and Aids
Emphasizes using genuine AMAZONE spare parts for safety and operation.
Cleaning and Disposal
Provides guidance on proper cleaning and disposal of materials.
User Workstation
Defines the allowed operator position during machine operation.
Warning Pictograms and Other Signs on the Machine
Explains the structure and purpose of warning pictograms on the machine.
Positioning of Warning Pictograms and Other Labels
Shows the location of warning pictograms and labels on the machine.
Hazards if Safety Information is Not Observed
Details consequences of non-compliance with safety information.
Safety-Conscious Working
Emphasizes adherence to safety rules and regulations during work.
Safety Information for Users
Provides comprehensive safety guidelines for machine connection, transport, and use.
General Safety and Accident Prevention Information
General safety rules for operation, connection, and transport.
Use of the Machine
Safety guidelines for operating the machine including clothing and general precautions.
Machine Transportation
Safety checks and procedures for transporting the machine on public roads.
Hydraulic System Safety
Safety measures for working with the machine's hydraulic system.
Electrical System Safety
Safety precautions related to the machine's electrical system.
Attached Machines Safety
Guidelines for combining the machine with tractors and other equipment.
Brake System
General safety instructions for the brake system.
Compressed Air Brake System
Safety procedures for the compressed air brake system.
Hydraulic Braking System for Export Machines
Safety notes for the hydraulic braking system on export models.
Tyres
Safety instructions for tyre maintenance and repair.
Operation of the Seed Drill
Safety precautions during the operation of the seed drill.
Cleaning, Maintenance, and Repairs
Safety guidelines for performing cleaning, maintenance, and repair work.
Loading and unloading
Loading and Unloading with a Tractor
Describes procedures for safely loading and unloading the machine using a tractor.
Product Description
Overview of Subassemblies
Identifies and illustrates the main components of the machine.
Safety and Protection Equipment
Details safety features and equipment on the machine.
Overview – Supply Lines between the Tractor and the Machine
Describes hydraulic and electric connections between tractor and machine.
Transportation Equipment
Lists safety equipment required for road transport.
Intended Use
Defines the machine's proper application and forbidden uses.
Danger Area and Hazard Points
Identifies areas around the machine where hazards exist.
Rating Plate and CE Marking
Explains the information provided on the machine's rating plate.
Technical Data
Provides detailed specifications for different machine models.
Necessary Tractor Equipment
Lists engine, electrical, hydraulic, and PTO requirements for the tractor.
Noise Production Data
Specifies the workplace-related emission value (noise level).
Structure and Function
Mode of Operation
Explains the basic working principle of the direct seed drill.
Hydraulic Joints
Details hydraulic couplings, their function, and markings.
Coupling the Hydraulic Hose Lines
Step-by-step guide for connecting hydraulic hose lines safely.
Uncoupling the Hydraulic Hose Lines
Step-by-step guide for disconnecting hydraulic hose lines safely.
Dual-Circuit Service Brake System
Describes the dual-circuit pneumatic braking system.
Automatic Load-Dependent Braking Force Regulator – Adjustment
Details adjustment of the automatic load-dependent braking force regulator.
Brake Axles
Identifies components of the brake axles.
Coupling the Brake and Supply Lines
Step-by-step guide for safely connecting brake and supply lines.
Uncoupling the Brake and Supply Lines
Step-by-step guide for safely disconnecting brake and supply lines.
Parking Brake
Explains the operation and adjustment of the parking brake.
Hydraulic Operating Brake System
General information on the hydraulic operating brake system.
Coupling the Hydraulic Operating Brake System
Instructions for connecting the hydraulic operating brake system.
Uncoupling the Hydraulic Service Brake System
Instructions for disconnecting the hydraulic operating brake system.
Emergency Brake
Describes the function and activation of the emergency brake system.
Safety Chain for Implements without Brake System (Option)
Mandates a safety chain for implements without or with single-line brake systems.
Vario Gearbox
Describes the Vario gearbox and its function in adjusting spread rate.
Dosing Unit
Explains the function of dosing units for seed and fertiliser.
Metering Rollers
Details the selection and function of metering rollers.
Dosing Roller Diagram Table
Illustrates different dosing rollers and their capacities.
Drive Wheel
Explains the drive wheel's role in powering dosing units and its lifting mechanism.
Calibration Trough
Describes the use of the calibration trough for seed and fertiliser calibration.
Spreading Fertiliser (Option)
Explains how to spread fertiliser simultaneously with seed.
Seeding Maize (Option)
Describes the process of seeding maize and simultaneous fertiliser spreading.
Distributor
Explains how to adjust distributors based on row spacing.
Tramline Control
Details the tramline control system and hose replacement for row spacing.
Coulters
Explains how to lift and lock unused coulters for transport.
DMC 3000: Overview of Closed Outlets in Distributor
Shows configurations for closed outlets and switched-off coulters for DMC 3000.
DMC 3000: Row Spacing 75 cm
Details locking plates, hose replacement, and coulter switching for 75cm spacing.
DMC 3000: Row Spacing 75/37.5 cm
Details locking plates, sealing plugs, hose replacement for mixed spacing.
DMC 3000: Row Spacing 37.5 cm
Details sealing plugs, hose replacement for 37.5cm spacing.
DMC 3000: Row Spacing 75/18.75 cm
Details locking plates, sealing plugs, hose replacement for mixed spacing.
DMC 3000: Row Spacing 37.5/18.75 cm
Details sealing plugs, hose replacement for mixed spacing.
DMC 4500: Overview of Closed Outlets in Distributor
Shows configurations for closed outlets and switched-off coulters for DMC 4500.
DMC 4500: Row Spacing 75 cm
Details locking plates, hose replacement, and coulter switching for 75cm spacing.
DMC 4500: Row Spacing 75/37.5 cm
Details locking plates, sealing plugs, hose replacement for mixed spacing.
DMC 4500: Row Spacing 37.5 cm
Details sealing plugs, hose replacement for 37.5cm spacing.
DMC 4500: Row Spacing 37.5/18.75 cm
Details sealing plugs, hose replacement for mixed spacing.
DMC 4500: Row Spacing 75/18.75 cm
Details locking plates, sealing plugs, hose replacement for mixed spacing.
DMC 602: Overview of Closed Outlets in Distributor
Shows configurations for closed outlets and switched-off coulters for DMC 602.
DMC 602: Row Spacing 75 cm
Details locking plates, hose replacement, and coulter switching for 75cm spacing.
DMC 602: Row Spacing 75/37.5 cm
Details locking plates, sealing plugs, hose replacement for mixed spacing.
DMC 602: Row Spacing 37.5 cm
Details sealing plugs, hose replacement for 37.5cm spacing.
DMC 602: Row Spacing 37.5/18.75 cm
Details sealing plugs, hose replacement for mixed spacing.
DMC 602: Row Spacing 75/18.75 cm
Details locking plates, sealing plugs, hose replacement for mixed spacing.
Blower
Explains the function of the blower fan and its speed regulation.
Chisels
Describes the chisel coulters, their arrangement, and depth control.
Exact Harrow
Explains the function of the exact harrow and optional roller harrows.
Stony Ground Rollers (Optional)
Notes the suitability of stony ground rollers for stony terrain.
Markers
Details the track marker system for creating field tracks.
Transport Position of the Track Marker (DMC 3000 / 4500)
Instructions for securing track markers in transport position.
AMALOG+ On-board Computer
Describes the functions of the AMALOG+ on-board computer.
Distributor Head and Tramline Circuit
Explains uniform seed distribution and tramline creation.
Tramline Rhythm
Details how to set tramline spacing using tramline rhythms.
Examples for Creating Tramlines
Provides examples for setting up tramlines based on working widths.
Tramline Rhythm 4, 6 and 8
Shows examples of creating tramlines with specific rhythms.
Tramline Rhythm 2 and 6plus
Demonstrates tramline creation using rhythms 2 and 6plus.
Hydraulic Slide-on Pump
Explains connection and operation of the hydraulic slide-on pump.
Tensioned Crosspiece
Describes the tensioned crosspiece for securing the machine to the tractor.
Stand
Details raising and lowering the machine's stand.
Hopper with Swivelable Cover
Describes the seed and fertiliser hopper capacity and features.
Working Platform
Notes safety for the working platform and securing the ladder.
Level Sensor
Explains the function and adjustment of the seed level sensor.
Filling Auger (Optional)
Describes the optional filling auger for loading seed/fertiliser.
Commissioning
Checking the Suitability of the Tractor
Guides on verifying tractor compatibility for safe operation.
Calculating the Actual Values for Total Tractor Weight
Explains how to calculate tractor weight, axle loads, and minimum ballast.
Data Required for the Calculation
Lists necessary data for tractor suitability calculations.
Calculation of Required Minimum Ballasting
Details formula for calculating minimum front ballast for steering capability.
Calculation of Actual Axle Loads
Provides formulas for calculating actual front/rear axle loads and total weight.
Tyre Load Capacity
Instructions for determining tyre load capacity.
Table
Presents a table for entering calculation results and approved values.
Requirements for Tractor Operation with Attached Machines
Lists requirements for tractors coupled with attached machines.
Machines Without Their Own Brake System
Safety notes for machines lacking an integrated brake system.
Securing the Tractor / Machine Against Unintentional Start-up and Rolling
Details procedures to prevent accidental movement during interventions.
Coupling and Uncoupling the Machine
Coupling the Machine
Step-by-step guide for safely attaching the machine to the tractor.
Uncoupling the Machine
Step-by-step guide for safely detaching the machine from the tractor.
Uncoupling the Machine
Step-by-step guide for safely detaching the machine from the tractor.
Manoeuvring the Uncoupled Machine
Procedures for moving the machine using a separate vehicle.
Settings
Selecting the Dosing Roller
Guides on choosing and fitting appropriate dosing rollers based on seed type.
Table - Metering Rollers, Seed
Provides a table mapping seed types to suitable metering rollers.
Table - Metering Rollers, Fertiliser
Provides a table mapping fertiliser types to suitable metering rollers.
Replacing the Dosing Roller
Step-by-step instructions for replacing dosing rollers in the unit.
Setting the Level Sensor
Explains how to adjust the height of the seed level sensor.
Adjusting the Spread Rate on the Gearbox
Guides on adjusting the spread rate using the gearbox.
Calibration Test
Explains how to perform calibration tests for seed and fertiliser rates.
Determining the Gearbox Setting Using the Calculating Disc Rule
Guides on using the calculating disc rule to set the gearbox.
Adjusting Blower Fan Speed
Explains how to adjust blower fan speed for optimal air volume.
Blower Speed Table
Provides a table of fan speeds based on working width and seed type.
Adjusting the Placement Depth of the Seed
Details how to adjust seed placement depth using the crank.
Adjusting the Double Rollers
Explains how to adjust double rollers for different sowing conditions.
Adjusting the Track Marker
General instructions for adjusting the track marker system.
Setting the Track Marker Length (on the Field)
Instructions for adjusting the length of the track marker discs.
Adjusting the Working Intensity of the Track Markers (DMC 602)
Guides on adjusting track marker intensity for soil conditions.
Adjusting the Working Depth of the Track Markers (DMC 602)
Instructions for setting the working depth of track markers.
Adjusting the Exact Harrow
Details how to adjust the exact harrow using the turnbuckle.
Adjusting the Air Flow Distributor
Guides on adjusting air flow for individual dosing units.
Transportation
Safety Instructions for Operator
Refers to safety guidelines for machine transport.
Placing the Machine in the Transport Position
Details steps to secure the machine for transport.
Use of the Machine
General Use Precautions
Provides general safety warnings for machine operation.
Filling the Seed Hopper
Provides instructions for safely filling the seed hopper.
Placing the Machine in the Working Position
Details steps to transition the machine from transport to working position.
Sowing Operation
Covers operational steps during sowing, including obstacle avoidance.
Headland
Explains operations when turning at the end of a field.
Emptying the Dosing Unit or Hopper and Dosing Unit
Instructions for emptying and cleaning dosing units and hoppers.
Faults
Errors in the Dosing System
Describes troubleshooting steps for dosing system blockages.
Cleaning, Maintenance, and Repairs
General Safety for Maintenance
General safety warnings for carrying out maintenance work.
General Cleaning Procedures
Outlines general cleaning guidelines and prohibited actions.
Cleaning the Distributor Head (Workshop)
Specific instructions for cleaning the distributor head.
Lubrication Specifications (Workshop Work)
Lists required lubricants and lubrication points for the machine.
Lubrication Point Overview
Provides a table of lubrication points with intervals and quantities.
Sowing Shaft Bearings
Instructions for lubricating sowing shaft bearings.
Lubricating Axles
Details procedures for renewing wheel hub bearing grease.
Service Plan – Overview
Details maintenance tasks and their recommended intervals.
Axle and Brake
Covers general visual inspection of the brake system.
Checking the Brake Drum for Dirt
Instructions for checking and cleaning the brake drum.
Check Wheel Hub Bearing Play
Guides on checking and adjusting wheel hub bearing play.
Check the Brake Shoes
Instructions for checking the thickness of brake shoes.
Brake Adjustment
Notes the need for continuous brake checking and readjustment.
Air Reservoir
Procedures for draining and cleaning the air reservoir.
Inspection Instructions for the Dual Circuit Service Brake System
Details checks for leak tightness, pressure, and brake cylinder condition.
Parking Brake
Instructions for readjusting the parking brake cable.
Tyres / Wheels
Required tyre pressure and wheel nut torque specifications.
Tyre Pressures
Factors affecting tyre pressure and checks to perform.
Fitting Tyres
Guidelines for fitting new tyres and valves.
Hydraulic System
Safety and maintenance guidelines for the hydraulic system.
Labelling Hydraulic Hose Lines
Explains information on hydraulic hose line assembly labelling.
Maintenance Intervals
Specifies intervals for checking hydraulic system components.
Inspection Criteria for Hydraulic Hose Lines
Lists criteria for replacing hydraulic hoses to ensure safety.
Installation and Removal of Hydraulic Hose Lines
Guides on proper installation and removal of hydraulic hoses.
Electrical Lighting System
Instructions for replacing light bulbs.
On-board Hydraulics
Details changing oil and replacing the filter for the on-board hydraulics.
Checking the Hydraulic Fluid Filter
Explains how to check and replace the hydraulic fluid filter.
Upper and Lower Link Pins
Safety warning regarding damage to link pins.
Checking the Oil Level in the Vario Gearbox
Instructions for checking the oil level in the Vario gearbox.
Setting the Tramline to Tractor's Track Spacing (Specialist Workshop)
Guides on setting tramlines to match tractor wheel gauge.
Adjusting the Track (Activate or Deactivate the Sliders)
Explains how to activate or deactivate sliders for tramline creation.
Activating or Deactivating Sliders
Detailed steps for activating or deactivating sliders in the distributor head.
Hydraulics Diagram
Provides hydraulic circuit diagrams for different machine models.
Obstacle Avoidance Control
Shows the hydraulic diagram for obstacle avoidance control.
Hydraulic Brake (Only DMC 3000)
Shows the hydraulic diagram for the hydraulic brake system.
Blower
Shows the hydraulic diagram for the blower system.
Filling Auger
Shows the hydraulic diagram for the filling auger system.
Notes
Bolt Tightening Torques
Lists torque specifications for various bolt sizes and grades.

Table of Contents