Amazone DMC Primera 3000 Operating Manual
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Amazone DMC Primera 3000 Operating Manual

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MG2303
BAG0023.6 12.13
Printed in Germany
en
Operating Manual
az
DMC Primera 3000
DMC Primera 4500
DMC Primera 602
Direct seed drill
Please read this operating
manual before first commis-
Keep it in a safe place
for future use.
sioning.

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  • Page 1 Operating Manual DMC Primera 3000 DMC Primera 4500 DMC Primera 602 Direct seed drill Please read this operating manual before first commis- MG2303 sioning. BAG0023.6 12.13 Keep it in a safe place Printed in Germany for future use.
  • Page 2 Reading the instruction Manual and following it should seem to be in- convenient and superfluous as it is not enough to hear from others and to realize that a machine is good, to buy it and to believe that now everything should work by itself.
  • Page 3 + 49 (0)5405 501-0 Fax: + 49 (0)5405 501-234 E-mail: amazone@amazone.de Spare part orders Online spare parts catalogue: www.amazone.de When ordering spare parts, always specify the (ten-digit) machine identification number. Formalities of the operating manual Document number: MG2303 Compilation date: 12.13...
  • Page 4 Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Tel.: + 49 (0)5405 501-0 Fax: + 49 (0)5405 501-234 E-mail: amazone@amazone.de DMC BAG0023.6 12.13...

  • Page 5: Table Of Contents

    Table of Contents User Information ..................9 Purpose of the document......................9 Locations in the operating manual...................9 Diagrams used .........................9 General Safety Instructions ..............10 Obligations and liability ......................10 Representation of safety symbols..................12 Organisational measures .......................13 Safety and protection equipment ...................13 Informal safety measures.......................13 User training...........................14 Safety measures in normal operation ..................15 Dangers from residual energy....................15...
  • Page 6 Table of Contents 5.3.3 Parking brake ........................49 Hydraulic operating brake system..................50 5.4.1 Coupling the hydraulic operating brake system ..............50 5.4.2 Uncoupling the hydraulic service brake system..............50 5.4.3 Emergency brake ........................50 Safety chain for implements without brake system (option) ..........51 Vario gearbox ........................
  • Page 7 Table of Contents Adjusting blower fan speed....................114 8.4.1 Blower speed table ......................114 8.4.2 Adjusting the blower speed on the machine pressure limiting valve ........114 Adjusting the placement depth of the seed................115 Adjusting the double rollers....................115 Adjusting the track marker ....................116 8.7.1 Setting the track marker length (on the field)...............116 8.7.2...
  • Page 8 Table of Contents 12.14 Bolt tightening torques ......................157 DMC BAG0023.6 12.13...

  • Page 9: User Information

    User Information User Information The User Information section supplies information on use of the oper- ating manual. Purpose of the document This operating manual  Describes the operation and maintenance of the machine.  Provides important information on safe and efficient handling of the machine.

  • Page 10: General Safety Instructions

    General Safety Instructions General Safety Instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who...
  • Page 11 General Safety Instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and restric- tions which occur when operating the machine  For the health and safety of the user or third persons, ...

  • Page 12: Representation Of Safety Symbols

    General Safety Instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided.

  • Page 13: Organisational Measures

    General Safety Instructions Organisational measures The operator must provide the necessary personal protective equip- ment in accordance with the information provided by the manufac- turer of the crop protection agent to be used, such as:  Chemical-resistant gloves,  A chemical-resistant overall, ...

  • Page 14: User Training

    General Safety Instructions User training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi- bilities of the people charged with operation, maintenance and repair work. People being trained may only work with/on the machine under the supervision of an experienced person.

  • Page 15: Safety Measures In Normal Operation

    General Safety Instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the machine.

  • Page 16: Spare And Wear Parts And Aids

    Immediately replace any machine parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations.

  • Page 17: Warning Pictograms And Other Signs On The Machine

    General Safety Instructions 2.13 Warning pictograms and other signs on the machine Always keep all the warning pictograms of the machine clean and in a legible state. Replace illegible warning pictograms. You can obtain the warning pictograms from your dealer using the order number (e.g. MD 075).

  • Page 18: Positioning Of Warning Pictograms And Other Labels

    General Safety Instructions 2.13.1 Positioning of warning pictograms and other labels Warning pictograms The following diagrams show the arrangement of the warning picto- grams on the machine. Fig. 1 Fig. 2 DMC BAG0023.6 12.13...
  • Page 19 General Safety Instructions DMC BAG0023.6 12.13...
  • Page 20 General Safety Instructions Order number and explanation Warning pictograms MD 077 Risk of arms being caught or drawn into the machine, caused by accessible, moving parts involved in the work process. This risk can cause extremely serious and poten- tially fatal injuries. Never reach into the danger area, ...
  • Page 21 General Safety Instructions MD 082 Risk of falling as a result of persons riding on treads or platforms. This danger can cause extremely serious and potentially fatal injuries. It is prohibited to ride on the machine as a pas- senger or to climb onto machines while they are running.
  • Page 22 General Safety Instructions MD 089 Risk of the entire body being crushed as a result of standing under suspended loads or raised machine parts. This risk can cause extremely serious and poten- tially fatal injuries.  It is prohibited to stand under suspended loads or raised machine parts.
  • Page 23 General Safety Instructions MD 101 This symbol indicates jacking points for lifting gear (jack). MD 102 Hazards from work operations on the ma- chine, e.g. installation, adjustment, trouble- shooting, cleaning, maintenance and repair, due to the tractor and the machine being started unintentionally and rolling away.

  • Page 24: Hazards If Safety Information Is Not Observed

    General Safety Instructions MD139 The torque of the screw connection is 450 Nm. MD 174 Danger from unintended continued move- ment of the machine. Causes serious, potentially fatal injuries any- where on the body. Secure the machine against unintended contin- ued movement before uncoupling the machine from the tractor.

  • Page 25: Safety Information For Users

    General Safety Instructions 2.16 Safety information for users WARNING Risk of contusions, cuts, dragging, catching or knocks from in- sufficient traffic and operational safety. Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information ...
  • Page 26 General Safety Instructions  When coupling and uncoupling machines, move the support equipment (if available) to the appropriate position (stability).  When actuating the support equipment, there is a danger of in- jury from contusion and cutting points.  Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor.
  • Page 27 General Safety Instructions Machine transportation  Comply with the national road traffic regulations when using public highways.  Before moving off, check:  The correct connection of the supply lines  The lighting system for damage, function and cleanliness  The brake and hydraulic system for visible damage ...

  • Page 28: Hydraulic System

     Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 29: Electrical System

    General Safety Instructions 2.16.3 Electrical system  When working on the electrical system, always disconnect the battery (negative terminal).  Only use the prescribed fuses. If fuses are used with too high a rating, the electrical system will be destroyed – danger of fire. ...

  • Page 30: Brake System

    General Safety Instructions 2.16.5 Brake system  Only specialist workshops or recognised brake service may carry out adjustment and repair work on the brake system.  Have the brake system checked regularly.  If there are any functional faults in the brake system, stop the tractor immediately.

  • Page 31: Tyres

     Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE. This is ensured through the use of genuine AMAZONE spare parts. DMC BAG0023.6 12.13...

  • Page 32: Loading And Unloading

    Loading and unloading Loading and unloading Loading and unloading with a tractor WARNING There is a risk of an accident when the tractor is unsuitable and the machine brake system is not connected to the tractor or is filled.  Correctly couple the machine to the tractor, before loading the machine onto a transport vehicle or unloading it from a transport vehicle.

  • Page 33: Product Description

    Product description Product description This section:  Provides a comprehensive overview of the machine structure.  Provides the names of the individual modules and controls. Read this section when actually at the machine. This helps you to understand the machine better. The machine is composed of the following main components: ...

  • Page 34: Safety And Protection Equipment

    Product description Fig. 4 (1) Running gear with tyres (2) Foldable exact harrow (DMC 602) (3) Dosing unit for seed with injector and Vario gearbox (4) Dosing unit for fertiliser with injector and Vario gearbox (optional) (5) Working platform with foldable ladder (6) Parking brake (7) Wheel chocks Fig.

  • Page 35: Overview - Supply Lines Between The Tractor And The Machine

    Product description Overview – Supply lines between the tractor and the machine Fig. 6, supply hoses in parking position:  Hydraulic hose lines  Electric cable for lighting  Machine cable with machine connector for connection to on-board computer.  Connection to hydraulic brake ...

  • Page 36: Intended Use

    Compliance with all the instructions in this operating manual.  Execution of inspection and maintenance work.  Exclusive use of genuine AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: ...

  • Page 37: Rating Plate And Ce Marking

    Product description The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice- versa when there is no-one in the machine danger area. The following danger areas exist: ...

  • Page 38: Technical Data

    Product description Technical data DMC Primera DMC Primera DMC Primera 3000 4500 Working width [mm] 3000 4500 6000 Transport width [mm] 3225 3000 4725 3225 Only with conver- sion kit Fill level [mm] 2650 Track width [mm] 2300 Total length [mm] 8400 Overall height...

  • Page 39: Necessary Tractor Equipment

    Product description Necessary tractor equipment For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power DMC 3000 from 60 kW (80 bhp) upwards DMC 4500 from 95 kW (130 bhp) upwards DMC 602 from 133 kW (180 bhp) upwards Electrical system ...

  • Page 40: Structure And Function

    Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. Mode of operation DMC 3000 /4500 Fig. 10 DMC 602 Fig. 11 DMC BAG0023.6 12.13...
  • Page 41 Structure and function The DMC facilitates direct sowing via the chisels without prior proc- essing of the soil. At the same time, fertilisation can be carried out (optional) The seed is carried in the seed hopper. For simultaneous fertilisation, the hopper is split. From the dosing unit, which is driven by the drive wheel, the set seed volume / fertiliser volume enters the air flow created by the blower fan.

  • Page 42: Hydraulic Joints

    Structure and function Hydraulic joints All hydraulic hose lines are equipped with gripping sections. Coloured markings with a code number or code letter have been ap- plied to the gripping sections in order to assign the respective hydrau- lic function to the pressure line of a tractor controller! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.

  • Page 43: Coupling The Hydraulic Hose Lines

    Structure and function WARNING Danger of infection from escaping hydraulic fluid at high pres- sure. When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurised on both the machine and trac- tor sides. If you are injured by hydraulic fluid, contact a doctor immediately. 5.2.1 Coupling the hydraulic hose lines WARNING...

  • Page 44: Uncoupling The Hydraulic Hose Lines

    Structure and function 5.2.2 Uncoupling the hydraulic hose lines 1. Place the tractor control unit in float position (neutral). 2. Release the hydraulic plugs from the hy- draulic sockets. 3. Fasten the hydraulic plugs in the empty coupling points. Fig. 12 DMC BAG0023.6 12.13...

  • Page 45: Dual-Circuit Service Brake System

    Structure and function Dual-circuit service brake system Compliance with the maintenance intervals is essential for the correct function of the two-line operating brake system. To activate the dual-circuit pneumatic braking system, the tractor requires a pneumatic braking system which is also dual circuit. ●...
  • Page 46 Structure and function Fig. 16/... (1) Compressed air tank (2) Test connection for pressure gauge (3) Drain valve Fig. 16 Automatic load-dependent braking force regulator – Adjustment WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system. You must not change the adjustment measurement (L) on the auto- matic load-dependent braking force regulator.

  • Page 47: Coupling The Brake And Supply Lines

    Structure and function 5.3.1 Coupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system.  When coupling the brake and supply line, ensure that:  the sealing rings on the hose couplings are clean. ...

  • Page 48: Uncoupling The Brake And Supply Lines

    Structure and function 5.3.2 Uncoupling the brake and supply lines WARNING Risk of being crushed, cut, caught or struck by the machine un- intentionally rolling away when the operating brake is released. Always uncouple the hose coupling of the supply line (red) first fol- lowed by the hose coupling of the brake line (yellow).

  • Page 49: Parking Brake

    Structure and function 5.3.3 Parking brake When the parking brake is on, it secures the uncoupled machine against unintentionally rolling away. The parking brake is operated by turning the crank via a spindle and bowden cable. Fig. 18/... (1) Crank (2) Direction of rotation for applying brake (3) Direction of rotation for releasing brake (4) Bowden cable...

  • Page 50: Hydraulic Operating Brake System

    Structure and function Hydraulic operating brake system To control the hydraulic operating brake system, the tractor requires hydraulic braking equipment. 5.4.1 Coupling the hydraulic operating brake system Only couple clean hydraulic couplings. 1. Remove the protective caps. 2. Clean the hydraulic plug and hydraulic socket if necessary. 3.

  • Page 51: Safety Chain For Implements Without Brake System (Option)

    Structure and function DANGER Risk of accident through brake malfunction! After withdrawing the safety splint (e.g. when activating the emer- gency brake), it is essential to insert the safety splint into the brake valve from the same side (Fig. 19). Otherwise the brake will not func- tion.

  • Page 52: Vario Gearbox

    Structure and function Vario gearbox Fig. 21/... (1) Vario gearbox (2) Adjustment scale (3) Adjusting lever with pointer (4) Locking button (5) Oil level inspection glass To adjust the spread rate, adjust the setting lev- The higher the scale value, the greater the spread rate.
  • Page 53 Structure and function 5.7.1.1 Dosing roller diagram table 7.5 cm 20 cm 120 cm 210 cm 600 cm 660 cm Dosing rollers with different capacities are available. Select the metering roller required depending on the seed or the fertiliser and the spread rate according to the following tables. If the seed is not listed, select the dosing roller of a seed that has a similar grain size.

  • Page 54: Drive Wheel

    Structure and function Drive wheel The drive wheel (Fig. 23/1) drives the dosing rollers in the dosing unit via the Vario gearbox. For calibration tests, the drive wheel is rotated manually in the direction of the arrows using the crank (Fig. 23/2). Fig.

  • Page 55: Calibration Trough

    Structure and function Calibration trough The calibration quantity drops into the calibration trays in the calibration test (Fig. 27/1). Use the calibration trough to calibrate seed and fertiliser. Fig. 27 5.10 Spreading fertiliser (option) With the DMC, it is possible to spread fertiliser and seed at the same time.

  • Page 56: Seeding Maize (Option)

    Structure and function 5.11 Seeding maize (option) With the DMC, it is possible to seed maize. It is possible to also si- multaneously spread fertiliser when seeding maize. ( Maize / Fertiliser) Row spacing The simultaneous sowing of maize and spreading of fertiliser can take place in the following row spacings: ...
  • Page 57 Structure and function distributor  Depending on the desired row spacing, several outlets on all of the distributors (Fig. 30/4, Fig. 31/4) must be closed. Various locking plates and sealing plugs are available (depend- ing on the size of the seed distributor) for this purpose. Fig.
  • Page 58 Structure and function (1) Shutter in the distributor head (2) Shutter in the graphic Tramline control  Before seeding maize, the tramline control of the AMALOG must be switched off. Set the tramlining rhythm to 15 Replace the hoses Several hoses on the distributor must be replaced to obtain the de- sired row spacing.

  • Page 59: Dmc 3000 Overview Of Closed Outlets In The Distributor And Switched-Off Coulters

    Structure and function DMC 3000 Overview of closed outlets in the distributor and switched-off 5.11.1 coulters DMC 3000: Maize row spacing 18.75 cm / Fertiliser row spacing 18.75 cm Here, there are no closed outlets in the distributor and no switched-off coulters.
  • Page 60 Structure and function DMC 3000: Maize row spacing 75 cm / Fertiliser row spacing 75 cm  Maize : Install the locking plates according to Fig. 36  Replace the hoses: 4  5, 9  10, 13  14 ...
  • Page 61 Structure and function DMC 3000: Maize row spacing 75 cm / Fertiliser row spacing 37,5 cm  Maize : Install the locking plates according to Fig. 37.  Fertiliser : Install the sealing plugs according to Fig. 37.  Replace the hoses: 4  5, 9  10, 13  14 ...
  • Page 62 Structure and function DMC 3000: Maize row spacing 37,5 cm / Fertiliser row spacing 37,5 cm  Maize : Install the sealing plugs according to Fig. 38.  Fertiliser : Install the sealing plugs according to Fig. 38.  Replace the hoses: 4  5, 9  10, 13  14 Fig.
  • Page 63 Structure and function DMC 3000 Maize row spacing 75 cm / Fertiliser row spacing 18,75 cm  Maize : Install the locking plates according to Fig. 39.  Fertiliser : Install the sealing plugs according to Fig. 39.  Replace the hoses: 4  5, 9  10, 13  14 ...
  • Page 64 Structure and function DMC 3000: Maize row spacing 37,5 cm / Fertiliser row spacing 18,75 cm  Maize : Install the sealing plugs according to Fig. 40.  Replace the hoses: 4  5, 9  10, 13  14 Fig.

  • Page 65: Dmc 4500 Overview Of Closed Outlets In The Distributor And Switched-Off Coulters

    Structure and function DMC 4500 Overview of closed outlets in the distributor and switched-off 5.11.2 coulters DMC 4500: Maize row spacing 18.75 cm / Fertiliser row spacing 18,75 cm Here, there are no closed outlets in the distributor and no switched-off coulters.
  • Page 66 Structure and function DMC 4500: Maize row spacing 75 cm / Fertiliser row spacing 75 cm  Maize : Install the locking plates according to Fig. 42.  Fertiliser : Install the locking plates according to Fig. 42.  Replace the hoses: 4  5, 13  14; 17  19 ...
  • Page 67 Structure and function DMC 4500: Maize row spacing 75 cm / Fertiliser row spacing 37,5 cm  Maize : Install the locking plates according to Fig. 43.  Fertiliser : Install the sealing plugs according to Fig. 43.  Replace the hoses: 4  5, 13  14; 17  19 ...
  • Page 68 Structure and function DMC 4500: Maize row spacing 37,5 cm / Fertiliser row spacing 37,5 cm  Maize : Install the sealing plugs according to Fig. 44.  Fertiliser : Install the sealing plugs according to Fig. 44.  Replace the hoses: 4  5, 13  14; 17  19 Fig.
  • Page 69 Structure and function DMC 4500: Maize row spacing 37,5 cm / Fertiliser row spacing 18,75 cm  Maize : Install the sealing plugs according to Fig. 45.  Replace the hoses: 4  5, 13  14; 17  19 Fig.
  • Page 70 Structure and function DMC 4500: Maize row spacing 75 cm / Fertiliser row spacing 18,75 cm  Maize : Install the locking plates according to Fig. 46.  Fertiliser : Install the sealing plugs according to Fig. 46.  Replace the hoses: 4  5, 13  14; 17  19 ...

  • Page 71: Dmc 602 Overview Of Closed Outlets In The Distributor And Switched-Off Coulters

    Structure and function DMC 602 Overview of closed outlets in the distributor and switched-off 5.11.3 coulters DMC 602: Maize row spacing 18,75 cm / Fertiliser row spacing 18,75 cm Here, there are no closed outlets in the distributor and no switched-off coulters.
  • Page 72 Structure and function DMC 602: Maize row spacing 75 cm / Fertiliser row spacing 75 cm  Maize : Install the locking plates according to Fig. 48.  Fertiliser : Install the locking plates according to Fig. 48.  Replace the hoses: 3  9, 28  32 ...
  • Page 73 Structure and function DMC 602: Maize row spacing 75 cm / Fertiliser row spacing 37,5 cm  Maize : Install the locking plates according to Fig. 49.  Fertiliser : Install the sealing plugs according to Fig. 49.  Replace the hoses: 3  9, 28  32 ...
  • Page 74 Structure and function DMC 602: Maize row spacing 37,5 cm / Fertiliser row spacing 37,5 cm  Maize : Install the sealing plugs according to Fig. 50.  Fertiliser : Install the sealing plugs according to Fig. 50.  Replace the hoses: 3  9, 28  32 Fig.
  • Page 75 Structure and function DMC 602: Maize row spacing 37,5 cm / Fertiliser row spacing 18,75 cm  Maize : Install the sealing plugs according to Fig. 51.  Replace the hoses 3  9, 28  32 Fig. 51 DMC BAG0023.6 12.13...
  • Page 76 Structure and function DMC 602: Maize row spacing 75 cm / Fertiliser row spacing 18,75 cm  Maize : Install the locking plates according to Fig. 52.  Fertiliser : Install the sealing plugs according to Fig. 52.  Replace the hoses: 3  9, 28  32 ...

  • Page 77: Blower

    Structure and function 5.12 Blower (1) wer fan (2) Hydraulic motor (3) Pressure control valve (4) Oil filter (5) Oil cooler The hydraulic motor drives the blower and gen- erates an air current. The air current conveys the seeds from the injector sluice to the coulters. The blower speed can be regulated at the pres- sure relief valve of the hydraulic motor.

  • Page 78: Chisels

    Structure and function 5.13 Chisels Fig. 55 The chisels (Fig. 55/1) are arranged in staggered 4 rows behind each other. This results in a coulter spacing of 75 cm between the neigh- bouring coulters. The row spacing is 18.75 cm. The chisels are hung individually from brackets shaped like parallelo- grams.

  • Page 79: Exact Harrow

    Structure and function 5.14 Exact harrow The exact harrow covers the seeds deposited in the sowing furrows with loose earth and smoothes the ground. (1) Ex act harrow DMC 3000 / 4500 (2) Exact harrow DMC 602 (3) Road safety bars during use (4) Road safety bars in transport position dur- ing road transport (5) Stop tap for securing the transport position...

  • Page 80: Markers

     The working intensity of the track marker, depending on the type of soil. Fig. 60 Fig. 60: DMC Primera 602 Fig. 61: DMC Primera 3000/4500 (1) Shear bolt (2) Replacement shear bolt Lift both track markers  before turning at the end of the field ...

  • Page 81: Transport Position Of The Track Marker (Dmc 3000 / 4500)

    Structure and function Transport position of the track marker (DMC 3000 / 4500) 5.16.1 Secure the track marker in the transport posi- tion: CAUTION Before driving on non-public and pub- lic roads and lanes, the track markers (Fig. 62/1) must be secured against accidental lowering using linchpins (Fig.

  • Page 82: Distributor Head And Tramline Circuit

    Structure and function 5.18 Distributor head and tramline circuit In the distributor head (Fig. 64/1) the seed or fertiliser is distributed uniformly over all the sow- ing coulters. The number of distributor heads depends on the machine working width. A dosing unit always supplies one distributor head.

  • Page 83: Tramline Rhythm

    Structure and function 5.18.1 Tramline rhythm Tramlines can be created on the field. Tramlines are seed-free tracks (Fig. 66/A) for fertilising and plant care machines used later. The tramline spacing (Fig. 66/b) corresponds to the working width of the care machines (Fig. 66/B), e.g. fertiliser spread and/or sprayer, which are used on sown fields.
  • Page 84 Structure and function 5.18.1.1 Examples for creating tramlines The creation of tramlines is shown in Figure (Fig. 68) using various examples: Working width of the seed drill Tramline spacing (= working width of fertiliser spreader / field sprayer) Tramline rhythm (input in the on-board computer) Tramline counter (during work, the field runs are numbered consecutively and displayed on the on-board computer).
  • Page 85 Structure and function Fig. 68 DMC BAG0023.6 12.13...
  • Page 86 Structure and function 5.18.1.2 Tramline rhythm 4, 6 and 8 Figure (Fig. 68) shows examples for creating tramlines with tramline rhythms 4, 6 and 8. It shows work with the seed drill at half width (partial width) during the first field trip. During work with partial width switched off, the drive of the appropri- ate dosing roller is interrupted.

  • Page 87: Hydraulic Slide-On Pump

    Structure and function Fig. 70 5.19 Hydraulic slide-on pump The DMC is fitted with its own on-board hydraulic system. This hydraulic system is driven by the hydraulic slide-on pump and has the task of driv- ing the blower fan. Connect the hydraulic slide-on pump (Fig. 71/1): 1.

  • Page 88: Tensioned Crosspiece

    Structure and function 5.20 Tensioned crosspiece The tensioned crosspiece (cat. II or cat III) se- cures the machine to the tractor lower links. WARNING Observe that the attachment cate- gories of tractor and machine match! Fig. 72 5.21 Stand  Stand raised during use or transportation (Fig.

  • Page 89: Hopper With Swivelable Cover

    Structure and function 5.22 Hopper with swivelable cover Fig. 75/... (1) Hopper with 4200 litre total capacity.  Content of seed hopper: 3200 l  Content of fertiliser hopper (optional): 1000 l (2) Swivel cover (3) Activation lever to open and close the swiv- el cover.

  • Page 90: Working Platform

    Structure and function 5.23 Working platform Working platform with swivelable ladder. WARNING Riding on the machine as a passenger creates a risk of falling. Riding on the machine as a passenger is prohibited. Always secure the ladder in the transport position. Fig.

  • Page 91: Filling Auger (Optional)

    Structure and function 5.25 Filling auger (optional) As an option, the machine can be fitted with a filling auger. Fill the filling auger with seed or fertiliser from the transport vehicle via a chute and supply it into the hopper of the DMC. Fig.

  • Page 92: Commissioning

    Commissioning Commissioning This section contains information  on commissioning your machine.  on checking how you may connect the machine to your tractor.  Before operating the machine for the first time the operator must have read and understood the operating manual. ...
  • Page 93 Commissioning (1) Ventilation valve Fig. 84 DMC BAG0023.6 12.13...

  • Page 94: Checking The Suitability Of The Tractor

    Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor.  Check the suitability of your tractor, before connecting the ma- chine to the tractor. You may only connect the machine to tractors suitable for the purpose.
  • Page 95 Commissioning 6.1.1.1 Data required for the calculation Fig. 85 [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the unladen tractor documentation [kg] Rear axle load of the unladen tractor [kg] Front weight (if available) See front weight in technical data, or weigh [kg] Maximum drawbar load...
  • Page 96 Commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor for V min assurance of the steering capability         Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7).
  • Page 97 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front / rear  Total weight   Front axle load   Rear axle load ...

  • Page 98: Requirements For Tractor Operation With Attached Machines

    Commissioning 6.1.2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment.  Ensure:  that the connection fitting on the tractor possesses a per- missible drawbar load sufficient for the actual drawbar load. ...

  • Page 99: Securing The Tractor / Machine Against Unintentional Start-Up And Rolling

    Commissioning Securing the tractor / machine against unintentional start-up and roll- WARNING Risk of contusions, cutting, catching, drawing in and knocks when making interventions in the machine through  Unintentional lowering of the unsecured machine when raised using the tractor's three-point linkage. ...

  • Page 100: Coupling And Uncoupling The Machine

    Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and decoupling machines, take note with the section "Safety information for the user", page 25. WARNING Risk of contusions from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine. When coupling or decoupling the machine, secure the tractor and machine against unintentional start-up and rolling away before enter- ing the danger area between the tractor and machine.
  • Page 101 Coupling and uncoupling the machine WARNING Risk of contusions, cutting, catching, drawing in and knocks when the machine unexpectedly releases from the tractor.  Use the intended equipment to connect the tractor and the ma- chine in the proper way. ...
  • Page 102 Coupling and uncoupling the machine 4. Connect the supply lines before coupling machine and tractor. 4.1 Drive the tractor up to the machine in such a way that there remains a gap (approx. 25 cm) between tractor and ma- chine. 4.2 Secure the tractor against unintentional starting and unin- tentional rolling away.

  • Page 103: Uncoupling The Machine

    Coupling and uncoupling the machine Uncoupling the machine WARNING Risk of contusions, cutting, catching, drawing in and knocks through insufficient stability and possible tilting of the uncou- pled machine. Park the empty machine on a horizontal parking space with a hard surface.

  • Page 104: Manoeuvring The Uncoupled Machine

    Coupling and uncoupling the machine 7.2.1 Manoeuvring the uncoupled machine CAUTION You must be particularly careful when manoeuvring the machine with the service brake system released, since only the vehicle itself is now braking the machine as it manoeuvres. The machine must be connected to the vehicle as it manoeuvres before you actuate the release valve on the trailer brake valve.

  • Page 105: Settings

    Settings Settings WARNING Risk of contusions, cutting, catching, drawing in and knocks through  Unintentional falling of the machine raised using the trac- tor's three-point hydraulic system.  Unintentional falling of raised, unsecured machine parts.  Unintentional start-up and rolling of the tractor-machine combination.
  • Page 106 Settings 8.1.1 Table - metering rollers, seed Dosing rollers Seed 7.5 cm³ 20 cm³ 120 cm³ 210 cm³ 600 cm³ 660 cm³ Beans Spelt wheat Peas Flax (dressed) Barley Grass seed Oats Millet Lupins Alfalfa Maize Poppy seed Linseed (for oil) (moist dressing) Fodder radish Phacelia...

  • Page 107: Replacing The Dosing Roller

    Settings 8.1.3 Replacing the dosing roller Replacing dosing roller in the dosing unit: 1. Remove the folding plug (Fig. 87/2) (only necessary to close the filled seed hopper with the slider (Fig. 87/1). The dosing rollers can be replaced more easily, if the seed hopper is emp- Open all the sliders and secure them with folding plugs.

  • Page 108: Setting The Level Sensor

    Settings 5. Pull the dosing roller out of the dosing unit. 6. Refer to Table 1 for the requisite dosing roller and install in the reverse order. 7. Equip all the dosing units with the same dosing roller. Fig. 90 Setting the level sensor You can only adjust the height of the level sensor when the seed hopper is empty:...

  • Page 109: Adjusting The Spread Rate On The Gearbox

    Settings Adjusting the spread rate on the gearbox The desired spread rate is to be adjusted on the gearbox (Fig. 93). The spread rate must be adjusted for  Seed  Fertiliser (optional) Before setting the desired spread rate, carry out a calibration test. 1.
  • Page 110 Settings 1. Fill the seed hopper with at least 1/3 of the hopper volume (in the case of fine seeds correspondingly less). 2. Remove the calibration trough from the bracket 3. Calibrate the seed: Rotate the calibration trough and push back onto the bracket (Fig. 94).
  • Page 111 Settings 8. Open the injector sluice flap (Fig. 97/1).  Open both seed dosing units to calibrate the seed.  Open the fertiliser dosing unit to calibrate the fertiliser. WARNING Risk of contusions on opening and closing the injector sluice flap (Fig. 97/1).
  • Page 112 Settings  A crank turn for 1/40 ha is usual. In the case of very small spread rates, e.g. when sowing rapeseed, we recommend that the crank turn for 1/10 ha should be performed. 14. Weigh the seed collected in the collection bucket taking into account the bucket weight and multiply ...

  • Page 113: Determining The Gearbox Setting Using The Calculating Disc Rule

    Settings 8.3.2 Determining the gearbox setting using the calculating disc rule The desired spread rate is not generally achieved in the first calibration test. With the first gearbox setting and the calculated spread rate, it is possible to determine the correct gearbox set- ting using the calculating disc rule.

  • Page 114: Adjusting Blower Fan Speed

    Settings Adjusting blower fan speed The blower speed determines the air volume of the air current. The higher the fan speed, the greater is the air volume generated. The on-board computer monitors that the fan speed is maintained. 8.4.1 Blower speed table The fan speed (rpm) is dependent on ...

  • Page 115: Adjusting The Placement Depth Of The Seed

    Settings Adjusting the placement depth of the seed The placement depth can be set centrally for each coulter group via the crank (Fig. 103/1). The setting scale (Fig. 103/2) makes it possible to evenly adjust all coulter groups to each other. The arrow (Fig.

  • Page 116: Adjusting The Track Marker

    8.7.1 Setting the track marker length (on the field) Fig. 105: DMC Primera 602 Fig. 106: DMC Primera 3000 /4500 1. Fold out the track marker on the field and drive for a few metres. 2. Secure the tractor / machine against unin- tentional start-up and rolling away 3.

  • Page 117: Adjusting The Working Intensity Of The Track Markers (Dmc 602)

    Settings 8.7.2 Adjusting the working intensity of the track markers (DMC 602) Adjusting the working intensity of the track mark- ers: 1. Loosen both screws (Fig. 108/1). 2. Turn the track marker discs to adjust the working intensity of the track markers so that they run roughly parallel to the direction of travel on light soils and are in a more forward position on heavy soils.

  • Page 118: Adjusting The Air Flow Distributor

    Settings Adjusting the air flow distributor CAUTION Risk of impact: The air flow distributor is located beneath the blower fan and is difficult to access. On the air flow distributor, you can adjust the air flow generated by the blower fan for the individ- ual dosing units.

  • Page 119: Transportation

    Transportation Transportation  During transportation, follow the instructions given in the section "Safety instructions for the operator", page 27.  Before moving off, check:  that the supply lines are connected correctly.  the lighting system for damage, proper operation and cleanness, ...
  • Page 120 Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor. These risks pose serious injuries or death. Comply with the maximum load of the connected machine and the approved axle and support loads of the tractor.

  • Page 121: Placing The Machine In The Transport Position

    Transportation Placing the machine in the transport position CAUTION Before retracting the machine, fold the track marker into the transport position. Switch the machine from the working position to the transport position (Fig. 112): 1. Actuate tractor control unit  Fold the track marker into the transport position.

  • Page 122: Use Of The Machine

    Use of the machine Use of the machine When using the machine, observe the information in the sections  "Warning symbols and other labels on the machine" starting on page 17 and  "Safety information for the user", starting on page 25 ff. Observing this information is important for your safety.

  • Page 123: Filling The Seed Hopper

    Use of the machine WARNING Risk of being crushed, caught or struck by damaged compo- nents or foreign objects ejected from the machine. Observe the permissible machine drive speed before switching on the tractor universal joint shaft. WARNING Risk of contusions, drawing in and catching during machine operation without the intended protective equipment.

  • Page 124: Placing The Machine In The Working Position

    Use of the machine Filling with filling auger: Before switching off the filling auger must run completely empty. A start with a full auger could cause the whole system to fail. 10.2 Placing the machine in the working position Change the machine from the transport position to the working position: 1.

  • Page 125: Sowing Operation

    Use of the machine 10.3 Sowing operation See the operating manual for the on-board computer. During sowing  Keep the ball valve (Fig. 116/1) to position B.  Operate tractor control unit in the floating position.  The coulters can avoid obstacles in the soil. ...

  • Page 126: Headland

    Use of the machine Normally the metering drive moves easy. However, when water en- ters below the metering wheels compact, sticky mass of seed can develop which strongly brakes the movement of the metering wheels and by this brings excessive strain to the gear box or causes slippage at the crank wheel.

  • Page 127: Emptying The Dosing Unit Or Hopper And Dosing Unit

    Use of the machine 10.5 Emptying the dosing unit or hopper and dosing unit Empty and carefully clean the fertiliser metering unit daily after work. Residual fertiliser can damage the dosing unit. Emptying the dosing unit or hopper and dosing unit: 1.
  • Page 128 Use of the machine 3. Open the injector sluice flap (Fig. 121/1) so that the seed/fertiliser can flow into the cali- bration trough. CAUTION Risk of contusions on opening and closing the injector sluice flap (Fig. 121/1). Hold the injector sluice flap only by the lug (Fig.
  • Page 129 Use of the machine Fig. 124: Fertiliser hopper: Fig. 125: Seed hopper (1) Maintenance flap (2) Thumb nut The maintenance flap is used for checking and fro removing residues in the hopper. Fig. 124 Fig. 125 DMC BAG0023.6 12.13...

  • Page 130: Faults

    1. Bring the machine to a stop. 2. Remove the cause of the fault. 3. Remove the replacement screw (Fig. 126/2) from the bracket. 4. Restore drive mechanism with replacement Fig. 126 screw. For problem-free operation, only use genuine AMAZONE M8 plastic screws. DMC BAG0023.6 12.13...

  • Page 131: Cleaning, Maintenance And Repairs

    Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through  Unintentional falling of the machine raised using the trac- tor's three-point hydraulic system.  Unintentional falling of raised, unsecured machine parts. ...

  • Page 132: Cleaning

    Regu- lar and proper maintenance is a requirement of our warranty conditions.  Use only genuine AMAZONE spare parts (see "Spare and wear parts and aids" section, page 16).  Use only genuine AMAZONE replacement hoses, and hose clamps made of V2A for assembly.

  • Page 133: Cleaning The Distributor Head (Workshop)

    Cleaning, maintenance and repairs Cleaning with a pressure washer / steam jet  Always observe the following points when using a high pressure cleaner / steam jet for cleaning:  Do not clean any electrical components.  Do not clean any chromed components. ...

  • Page 134: Lubrication Specifications (Workshop Work)

    Cleaning, maintenance and repairs 12.2 Lubrication specifications (workshop work) Lubricate all grease nipples (keep gaskets clean). Lubricate / grease the machine at the specified intervals. Lubrication points on the machine are indicated with the foil sticker (Fig. 128). Carefully clean the lubrication points and grease gun before lubrication so that no dirt is pressed into the bearings.

  • Page 135: Lubrication Point Overview

    Cleaning, maintenance and repairs 12.2.1 Lubrication point overview Fig. 129 Interval Lubrication point Quantity every DMC3000: 200 ha DMC4500: 300 ha 1 x in the season DMC 602: 400 ha Lower link 32-64 Upper link 32-64 Drawbar Parking brake Markers Brake shaft bearing Linkage adjuster Renew wheel hub bearing grease, check...

  • Page 136: Sowing Shaft Bearings

    Cleaning, maintenance and repairs 12.2.2 Sowing shaft bearings Sowing shaft bearings: Lightly grease the seat of the sowing shaft bear- ing with a thin mineral oil (SAE 30 or SAE 40). Fig. 130 12.2.3 Lubricating axles Brake shaft bearing, outer and inner CAUTION no grease or oil should be allowed to enter the brakes.

  • Page 137: Service Plan - Overview

    Cleaning, maintenance and repairs 12.3 Service plan – overview  Carry out maintenance work when the first interval is reached.  The times, continuous services or maintenance intervals of any third party documentation shall have priority. Before each start-up 1. Check hoses/tubes and connection pieces for any visually obvi- ous defects/leaking connections.
  • Page 138 Cleaning, maintenance and repairs Every three months / 200 operating hours Component Maintenance work Specialist workshop page  Parking brake Check the braking effect with the brake applied  Dual-circuit service brake Inspection according to system check instructions  Joints on brake valves, brake cylinders and brake linkages ...

  • Page 139: Axle And Brake

    Cleaning, maintenance and repairs 12.4 Axle and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are balanced with those on the machine. After the service braking system has been run in for a suit- able period, arrange for the brakes to be balanced by a specialist workshop.
  • Page 140 Cleaning, maintenance and repairs Checking the brake drum for dirt 1. Unscrew the two cover plates (Fig. 131/1) on the inside of the brake drum. 2. Remove any dirt and plant debris which may have entered the drum. 3. Refit the cover plates. CAUTION Dirt entering the drums may be deposited on the brake shoes (Fig.
  • Page 141 Cleaning, maintenance and repairs Check wheel hubs bearing play (Fig. 132/1) To check the play on wheel hub bearings, raise the axle until the wheels turn freely. Release the brake. Place a lever between the tyre and the ground and check the play. If bearing play can be detected: Adjust the bearing play 1 Remove the dust cup or hub cap.
  • Page 142 Cleaning, maintenance and repairs Air reservoir 1. Pull the drain valve (Fig. 136/1) in a side- ways direction using the ring until no more water escapes from the air reservoir.  Water flows out of the drain valve. 2. Unscrew the drain valve from the air reser- voir and clean the reservoir if there are signs of dirt deposits.

  • Page 143: Inspection Instructions For The Dual Circuit Service Brake System

    Cleaning, maintenance and repairs 12.4.1 Inspection instructions for the dual circuit service brake system Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connec- tions for leak tightness. 2. Remedy leakages. 3. Repair any areas of chafing on pipes and hoses. 4.

  • Page 144: Parking Brake

    Cleaning, maintenance and repairs 12.5 Parking brake On new machines, the brake cables of the parking brake may stretch. Readjust the parking brake,  if three quarters of the spindle tensioning distance is required to firmly apply the parking brake. ...

  • Page 145: Tyres / Wheels

    Cleaning, maintenance and repairs 12.6 Tyres / wheels  Required tyre pressure: 2.3 bar.  Required tightening torque for wheel nuts or bolts: 450 Nm  Regularly check  wheel nuts for firm seating.  tyre pressures.  Only use the tyres and wheels which we have specified (see page 38).

  • Page 146: Hydraulic System

     Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 147: Labelling Hydraulic Hose Lines

    Cleaning, maintenance and repairs 12.7.1 Labelling hydraulic hose lines The assembly labelling provides the follow- ing information: Fig. 137/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04 / 02 = year / month = February 2004) (3) Maximum approved operating pressure (210 BAR).

  • Page 148: Installation And Removal Of Hydraulic Hose Lines

    12.7.4 Installation and removal of hydraulic hose lines  only genuine AMAZONE replacement hoses. These hoses stand up to chemical, mechanical and thermal loads.  only hose clips made from V2A should be used for fitting hoses.

  • Page 149: Electrical Lighting System

    Cleaning, maintenance and repairs 12.8 Electrical lighting system Replacement of light bulbs: 1. Unscrew the safety glass. 2. Remove the defective bulb. 3. Insert the replacement bulb (note the correct voltage and watt- age). 4. Insert and screw on the safety glass. 12.9 On-board hydraulics ...

  • Page 150: Checking The Hydraulic Fluid Filter

    Cleaning, maintenance and repairs 12.9.1 Checking the hydraulic fluid filter Hydraulic fluid filter (Fig. 141/1) with contamina- tion indicator (Fig. 141/2).  Green Filter fully functional  Replace filter To remove the filter, twist off the filter cover and remove the filter. WARNING Beforehand, depressurise the hy- draulic system.

  • Page 151: Setting The Tramline To The Tractor's Track Spacing (Specialist Workshop)

    Cleaning, maintenance and repairs Hydraulic fluid grades and fill level of the Vario gearbox Total filling level: 0.9 litres Transmission fluid Wintershall Wintal UG22 WTL-HM (ex-works) (alternatives): Fuchs Renolin MR5 VG22 12.12 Setting the tramline to the tractor's track spacing (specialist workshop) When the machine is delivered or when buying a new tractor, check that the tramline set in the distributor head is set to the wheel gauge of the tractor.
  • Page 152 Cleaning, maintenance and repairs WARNING The distributor head is located at the centre of the machine. Securing the tractor / machine against unintentional start-up and rolling away Before approaching, clean the path to the distributor head and the area of the distributor head (danger of slippage). There is the risk of an accident on the path to the distributor head and in the area of the distributor head.

  • Page 153: Hydraulics Diagram

    Cleaning, maintenance and repairs 12.13 Hydraulics diagram 12.13.1 DMC3000 / 4500 Fig. 147 12.13.2 DMC 602 Fig. 148 DMC BAG0023.6 12.13...

  • Page 154: 12.13.3 Obstacle Avoidance Control

    Cleaning, maintenance and repairs 12.13.3 Obstacle avoidance control Fig. 149 12.13.4 Hydraulic brake (only DMC 3000) Fig. 150 DMC BAG0023.6 12.13...

  • Page 155: 12.13.5 Blower

    Cleaning, maintenance and repairs 12.13.5 Blower Fig. 151 DMC BAG0023.6 12.13...

  • Page 156: 12.13.6 Filling Auger

    Cleaning, maintenance and repairs 12.13.6 Filling auger Fig. 152 DMC BAG0023.6 12.13...
  • Page 157 Notes 12.14 Bolt tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050 M 24 1000...
  • Page 158 + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste Fax: + 49 (0) 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude  D-04249 Leipzig  F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil cultivation machines...

This manual is also suitable for:

Dmc primera 4500Dmc primera 602

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