Tornado 99785 Operation & Maintenance Manual

Tornado 99785 Operation & Maintenance Manual

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TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX 817-551-0719
WWW.TORNADOVAC.COM
Operations & Maintenance Manual
For Commercial Use Only
BR 33/30 RIDE ON SCRUBBER
MODEL NO: 99785
Form No. L9785BD 03/17 ©Tornado Industries, LLC. All rights reserved
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Summarization of Contents

Long Term Buyer Protection Limited Warranty
Warranty Terms and Conditions
Details warranty periods, exclusions, and conditions for Tornado products.
Introduction and Technical Overview
Introductory Comment
Overview of the floor cleaning machine's purpose and use.
Technical Description
Specifications and data for the floor cleaning machine.
Safety and General Rules
Important Safety Instructions
Crucial safety warnings and guidelines before operating the unit.
General Rules of Security
Essential safety rules for operation and maintenance.
Before Use Procedures
Machine Handling and Unpacking
Instructions for moving and unpacking the machine safely.
Battery Installation and Compartment
Accessing and installing the machine's batteries correctly.
Rollbar Assembly
Steps to assemble the rollbar for the machine.
Battery Management and Machine Startup
Battery Charger and Recharging
Information on using the battery charger and recharging procedures.
Battery Disposal
Proper procedures for disposing of used batteries.
Connecting Battery and Machine Startup
Steps to connect the battery and power on the machine.
Machine Settings and Indicators
Battery Check Card Setting
How to set the battery check card for correct operation.
Hour Meter and Squeegee Assembly
Using the hour meter and assembling the squeegee.
Adjustments and Brush Assembly
Squeegee Adjustment
Adjusting the squeegee for optimal drying performance.
Side Rubber Adjustment
Adjusting the height of the side rubbers on the machine.
Brush Assembly and Disassembly
Procedures for removing and installing brushes.
Floor Cleaning and Detergent Management
Recovery Tank and Floor Cleaning
Steps for floor cleaning and recovery tank management.
Detergent Solution Tank
Filling and managing the detergent solution tank.
Machine Operation Controls
Forward and Backward Movement
How to control the machine's movement direction and speed.
Horn and Brakes
Using the horn and the working/emergency brakes.
Machine Operation Modes: Automatic and Manual
Automatic Squeegee Lift
How the squeegee lifts automatically during backward movement.
Working in Automatic Mode
Operating the machine using automatic functions.
Working in Manual Mode
Operating the machine using manual controls.
Manual Mode Functions and Adjustments
Drying Function Only
How to operate the machine for drying only.
Detergent Flow Adjustment
Adjusting the flow rate of the detergent solution.
Brush Pressure Adjustment
Adjusting the pressure applied by the brushes.
Machine Protection and Stopping Procedures
Electric Protection System
Understanding the machine's electronic protection features.
Overflow Device Function
How the overflow device protects the suction motor.
Stopping the Machine After Cleaning
Procedure for safely shutting down the machine.
Daily Maintenance Procedures
Recovery Tank Emptying and Cleaning
Steps to empty and clean the recovery tank.
Collection Box Emptying and Cleaning
Procedures for emptying and cleaning the dirt collection box.
Component Cleaning and Checks
Suction Filter Cleaning
How to clean the suction filter.
Brush Cleaning
Procedures for cleaning the machine's brushes.
Squeegee Cleaning
How to clean the squeegee for optimal results.
Weekly Maintenance Checks
Routine checks for the rear squeegee rubber and hose.
Periodic Maintenance and Troubleshooting Introduction
Solution Tank and Outer Filter Cleaning
Cleaning the detergent solution tank and outer filter.
Front Squeegee Rubber Check
Checking the wear of the front squeegee rubber.
Inner Filter Cleaning
Cleaning the inner filter of the solution tank.
Brake Check
Verifying the braking efficiency of the machine.
Troubleshooting: Vacuum Motor Issues
Diagnosing and resolving vacuum motor problems.
Troubleshooting Specific Issues
Brush Motor Not Working
Steps to troubleshoot when the brush motor fails.
Traction Motor Not Working
Diagnosing issues with the traction motor.
Water Flow Issues to Brushes
Resolving problems with insufficient water flow to brushes.
Machine Not Cleaning Properly
Identifying reasons for poor cleaning performance.
Squeegee Not Drying Perfectly
Troubleshooting issues with the squeegee's drying performance.

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