Table of Contents
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Table of Contents
Related Manuals for Lincoln 85736
Summarization of Contents
Safety
General Safety Precautions
Essential safety measures for installation, operation, and maintenance.
Signal Word Definitions
Signal Word Meanings
Explains the meaning of DANGER, WARNING, CAUTION, and NOTE.
Overview and Scope
Manual Coverage
Details the manual's coverage of installation, operation, troubleshooting, and repair.
Appropriate Use Guidelines
Intended Pump Application
Specifies the pump's design for pumping and dispensing lubricants using electric power.
Pump Description and Inspection
Operational Description
Details the rotary-driven 24V electric pump's motor, gear drive, and grease output mechanism.
Service and Damage Handling
Advises on inspection, annual service, and handling of damaged pumps.
Pump Dimensions and Specifications
Physical Dimensions Diagram
Provides detailed measurements and diagrams of the pump's physical size.
Model-Specific Dimensions
Lists dimensional data for various pump models.
Pump Installation Procedure
Pre-Installation Steps
Covers flushing, mounting, connecting supply lines, and installing safety unloader.
Installation and Electrical Safety
Details high-pressure valve, wiring, and electrical power connection safety.
Pump Operation
Operational Warnings
Key warnings for operating the pump, including relief valve and pressure limits.
Priming and Speed Settings
Pump Priming Steps
Step-by-step guide to prime the pump before operation.
Pump Speed Adjustment
Instructions for adjusting the pump's motor speed setting.
Crankcase Oil Maintenance
Oil Service Schedule
Details oil checking and changing intervals, oil type, and capacity.
Pump Disassembly
Initial Pump Component Removal
Covers preparation, cover, motor, and gear box removal.
Shaft and Housing Tube Removal
Details removal of shaft cover, retaining rings, pump shaft, and housing tube.
Crank Rod and Eccentric Disassembly
Crank Rod Component Removal
Steps for disassembling the crank rod, including pivot screws and wrist pin bushings.
Plunger Link Rod Removal
Procedures for removing the plunger link rod, retainer clip, and associated components.
Special Tool for Plunger Removal
Instructions for using a special tool to remove the lower bushing and plunger.
Reciprocating Tube Disassembly
Tube Component Extraction
Steps for removing check seat housing, ball cage, check ball, and bushings.
Crank Rod Component Extraction
Eccentric and Bearing Removal
Instructions for removing eccentric, weights, and ball bearings from the crank rod.
Crank Rod and Eccentric Assembly
Crank Rod Assembly Steps
Guides assembling the crank rod with its bearings, eccentric, and retaining rings.
Pump Assembly Procedures
Plunger and Check Rod Assembly
Details assembling the plunger, check rod, spring, and link rod.
Bushing and Anchor Assembly
Instructions for assembling bushings, anchor, and related components.
Wrist Pin Anchor Final Assembly
Covers final tightening of the wrist pin anchor and connecting it to the crank rod.
Pump Assembly Continued
Bushing and Plunger Installation
Steps for installing the lower bushing, plunger, and check cage into the reciprocating tube.
Check Seat Housing Installation
Instructions for installing and tightening the check seat housing.
Housing Tube and Crank Rod Integration
Guides installing the housing tube, crank rod assembly, and shaft adapter.
Gear Box and Spacer Placement
Details placing the final stage gear set and spacer into the gear box.
Pump Assembly Finalization
Gear Box and Motor Installation
Covers installing the gear box, electric motor, and associated screws and nuts.
Housing Tube and Cover Assembly
Instructions for installing retaining rings, shovel plug, cover gasket, and pump cover.
Outlet Pin and Crankcase Fill
Covers outlet pin nut installation, crankcase filling, and dipstick torque.
Parts List Reference
Standard Component List
Lists standard components with their part numbers and quantities.
Model-Specific Repair Parts
Lists specific parts for different models and their part numbers.
Troubleshooting Guide
Pump Operation Issues
Addresses causes and corrective actions for pump failure or erratic operation.
Low Output and Noise Troubleshooting
Provides solutions for low output, seepage, and noisy pump operation.
Pressure and Output Problems
Covers troubleshooting for pumps not building pressure or having no output.
Warranty Information
Warranty Conditions Overview
States that warranty information is in General Conditions of Sales.
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