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Operating instructions
V827080-10
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3.1 Marking of instruction in the manual----------------------------------------------------------------------------------------------
3.2 Non-compliance with safety instruction---------------------------------------------------------------------------------------------
3.3 Safety awareness-----------------------------------------------------------------------------------------------------------------------
3.4 Safety instruction for the operator / user---------------------------------------------------------------------------------------------
3.5 Safety instruction for maintenance, inspection and installation work---------------------------------------------------------
3.6 Unauthorized modification and manufacture of spare parts----------------------------------------------------------------
3.7 Unauthorized modes of operation-------------------------------------------------------------------------------------------------
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4.1 Transport---------------------------------------------------------------------------------------------------------------------------------
4.2 Storage-----------------------------------------------------------------------------------------------------------------------------------
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5.1 Marking-----------------------------------------------------------------------------------------------------------------------------------
5.2 Drawings / documentation---------------------------------------------------------------------------------------------------------------
5.3 List of components--------------------------------------------------------------------------------------------------------------------
5.4 Function----------------------------------------------------------------------------------------------------------------------------------
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6.1 General-----------------------------------------------------------------------------------------------------------------------------------
6.2 Installation position--------------------------------------------------------------------------------------------------------------------
6.3 Installation instruction-----------------------------------------------------------------------------------------------------------------
6.4 Valves with actuator-------------------------------------------------------------------------------------------------------------------
6.5 Insulation---------------------------------------------------------------------------------------------------------------------------------
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7.1 Commissioning / start up---------------------------------------------------------------------------------------------------------------
7.2 Shutdown--------------------------------------------------------------------------------------------------------------------------------
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8.1 Safety instruction----------------------------------------------------------------------------------------------------------------------
8.2 Maintenance----------------------------------------------------------------------------------------------------------------------------
8.3 Valve reassembly----------------------------------------------------------------------------------------------------------------------
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9.1 General-----------------------------------------------------------------------------------------------------------------------------------
9.2 Faults > Remedy------------------------------------------------------------------------------------------------------------------------
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Shut-off Valves
®
BOACHEM
ZXA-ZYA
®
BOACHEM
ZXAB-ZYAB
Non-return Valves
®
BOACHEM
- RXA
Strainers
®
BOACHEM
- FSA
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Table of Contents
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Summarization of Contents

3 Safety
3.1 Marking of instructions in the manual
Details how safety instructions are marked in the manual, including general and electrical danger warnings.
3.2 Non-compliance with safety instructions
Explains the consequences of not following safety instructions, including risks to personnel, environment, and liability.
3.3 Safety awareness
Emphasizes the importance of complying with safety instructions and regulations.
3.4 Safety instructions for the operator / user
Provides safety guidelines for users, covering hot/cold components, moving parts, and electrical hazards.
3.5 Safety instructions for maintenance, inspection and installation work
Outlines safety precautions for maintenance, inspection, and installation personnel.
3.6 Unauthorized modification and manufacture of spare parts
Stipulates that modifications require manufacturer consultation and use of original spare parts.
3.7 Unauthorized modes of operation
States that warranty is valid only if the equipment is used as designated and within specified limits.
4 Transport and storage
4.1 Transport
Provides guidelines for safely transporting valves, including precautions against damage.
4.2 Storage
Specifies requirements for storing valves to maintain their function, protecting against damage, dirt, and elements.
5 Description / Related documents
5.1 Marking
Details the marking requirements for valves according to PED and relevant standards, including CE marking.
5.2 Drawings / documentation
References sectional drawings for valve configuration and directs users to type series booklets for specific information.
5.3 List of components
Provides a detailed list of part numbers and their descriptions for various valve components.
5.4 Function
Explains the functional principles of different valve types, including shut-off valves, non-return valves, and strainers.
6 Installation
6.1 General
Defines responsibilities and outlines general safety requirements for valve installation.
6.2 Installation position
Specifies the correct installation positions for different valve types to ensure optimal performance.
6.3 Installation instructions
Provides detailed instructions for flange and welding connections, emphasizing safety during installation.
6.4 Valves with actuator
Gives installation advice for valves equipped with actuators, focusing on stem orientation and support.
6.5 Insulation
Advises on proper insulation practices for valves to ensure safety and accessibility of components.
7 Commissioning / start-up / shutdown
7.1 Commissioning / start-up
Details the steps for commissioning and starting up valves, including material checks, flushing, and functional testing.
7.2 Shutdown
Provides recommendations for shutting down valves, especially for prolonged periods or fluids with changing conditions.
8 Servicing / maintenance
8.1 Safety instructions
Highlights safety precautions to be observed during all servicing and maintenance activities.
8.2 Maintenance
Explains that valves are largely maintenance-free and outlines operator responsibilities for inspections and service intervals.
8.3 Valve reassembly
Provides instructions for reassembling valves, emphasizing the use of new gaskets and leak testing.
9 Trouble-shooting
9.1 General
States that KSB valves are robust but outlines the need for qualified personnel for repairs and maintenance.
9.2 Faults > Remedy
Lists common faults such as seat leakage and cover gasket leakage, with potential causes and remedies.

Table of Contents