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Summary of Contents for KSB BOA-Control SBV
- Page 1 Balancing and Shut-off Valve BOA-Control SBV Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 07/07/2021...
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Page 3: Table Of Contents
Measuring computer ............................ 19 Commissioning/Start-up/Shutdown.................... 20 Commissioning/Start-up .......................... 20 6.1.1 Prerequisites for commissioning/start-up .................. 20 6.1.2 Operating the valve ........................... 20 6.1.3 Taking measurements........................ 20 6.1.4 Setting the travel stop ........................ 21 Shutdown................................ 22 6.2.1 Measures to be taken for shutdown .................... 22 BOA-Control SBV 3 of 28... - Page 4 Contents Servicing/Maintenance ........................ 23 Safety regulations............................ 23 Maintenance .............................. 23 Trouble-shooting.......................... 24 Index .............................. 25 BOA-Control SBV 4 of 28...
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Page 5: Glossary
Glossary Glossary Pressure Equipment Directive (PED) The 2014/68/EU Directive sets out the requirements to be met by pressure equipment intended to be placed on the market in the European economic area. BOA-Control SBV 5 of 28... -
Page 6: General
The operating manual describes the proper and safe use of this equipment in all phases of operation. In the event of damage, immediately contact your nearest KSB sales organisation responsible to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. BOA-Control SBV 7 of 28... -
Page 8: Safety
Consult the manufacturer if the valve is subjected to dynamic loads or any other additional influences. ▪ Consult the manufacturer about any other modes of operation not described in the product literature. ▪ Do not use the valve as a foothold. BOA-Control SBV 8 of 28... -
Page 9: Prevention Of Foreseeable Misuse
Adhere to all relevant laws. ▪ Eliminate all electrical hazards. (In this respect refer to the applicable national safety regulations and/or regulations issued by the local energy supply companies.) BOA-Control SBV 9 of 28... -
Page 10: Safety Information For Maintenance, Inspection And Installation
(ð Section 6.1, Page 20) 2.8 Unauthorised modes of operation ▪ The valve is operated outside the limits stated in the operating manual. ▪ The valve is not operated in accordance with the intended use. (ð Section 2.2, Page 8) BOA-Control SBV 10 of 28... -
Page 11: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Disposal
2. Separate and sort the valve materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with current regulations or in another controlled manner. BOA-Control SBV 12 of 28... -
Page 13: Valve Description
▪ Two self-sealing pressure measurement connection branches with cap for direct pressure and flow measurement ▪ Digital position indicator with 40 settings and indication of full rotations and one-tenth of a rotation, can be read from all angles BOA-Control SBV 13 of 28... -
Page 14: Pressure/Temperature Ratings
Joint ring EPDM 70 412.1/.2 O-ring EPDM 70 580.1/.2 CW617N Red (580.1), blue (580.2) Position indicator Glass fibre reinforced plastics Throttling element (measuring CW602N orifice) A measuring kit can be hired on request. Static load BOA-Control SBV 14 of 28... - Page 15 4 Valve Description Part No. Description Material Note Grub screw (travel stop) Steel Handwheel Glass fibre reinforced plastics BOA-Control SBV 15 of 28...
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Page 16: Function
Sealing The passage of stem 200 through body 100 is sealed by O-ring 412.1. 4.9 Scope of supply The following items are included in the scope of supply: ▪ Valve 4.10 Dimensions and weights For dimensions and weights please refer to the type series booklet. BOA-Control SBV 16 of 28... -
Page 17: Installation At Site
1. Thoroughly clean, flush and blow through all vessels, piping and connections (especially of new installations). 2. Check that the inside of the valve is free from any foreign objects. Remove any foreign objects. 3. If required, install a strainer in the piping. BOA-Control SBV 17 of 28... -
Page 18: Piping
2. Apply sealing material to the pipe threads only, not to the valve threads. 3. Tighten the threaded connection with an open-ended spanner. 5.6 Insulation If the valve is used for handling hot fluids, insulate it in accordance with the German energy-saving regulations. BOA-Control SBV 18 of 28... -
Page 19: Measuring Computer
A differential pressure gauge is required for measuring the volume flow rate. It allows the presetting to be checked and adjusted during the hydraulic balancing procedure if necessary. For adjusting the volume flow rate, measuring kit can be hired on request. BOA-Control SBV 19 of 28... -
Page 20: Commissioning/Start-Up/Shutdown
As the valve is equipped with a fixed orifice plate, the current valve position does not need to be entered. Changes in volume flow rate caused by the handwheel being turned are displayed directly on the screen of the measuring computer. BOA-Control SBV 20 of 28... -
Page 21: Setting The Travel Stop
The travel stop is not activated at the time of supply. 1. After the required volume flow rate has been reached, set travel stop 904 with an Allen key (WAF 3). The valve can still be closed. BOA-Control SBV 21 of 28... -
Page 22: Shutdown
During prolonged shutdown periods, ensure that the following conditions are met: 1. Drain fluids which change their physical condition due to changes in concentration, polymerisation, crystallisation, solidification, etc. from the piping. 2. If required, flush the piping with the valves fully opened. BOA-Control SBV 22 of 28... -
Page 23: Servicing/Maintenance
The user is responsible for defining appropriate intervals for checks and maintenance, depending on the application of the valve. NOTE All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. Find your contact on the Internet at "www.ksb.com/ contact". -
Page 24: Trouble-Shooting
Table 8: Trouble-shooting Problem Remedy Leakage at the seat/disc interface Rework not possible. Replace valve. Leakage at the stem seal Rework not possible. Replace valve. Leakage at the pressure measurement Contact KSB, spare parts available connection branches BOA-Control SBV 24 of 28... -
Page 25: Index
Causes and remedies 24 Function 16 Intended use 8 Key to safety symbols/markings 7 Maintenance 23 Marking 13 Materials 14 Operating data 13 Operating limits 8 Other applicable documents 6 Piping 18 Preservation 11 Pressure/temperature ratings 14 Return to supplier 11 Safety 8 Safety awareness 9 Scope of supply 16 Shutdown 22 Storage 11 Transport 11 BOA-Control SBV 25 of 28... - Page 28 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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