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XTM 405i
XTM 505i
OperatOr Manual
ISSue 1

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Summary of Contents for Parweld XTM 505i

  • Page 1 XTM 405i XTM 505i OperatOr Manual ISSue 1...
  • Page 2: Welcome

    Thank you and congratulations on choosing Parweld. This Owner’s Manual is designed to help you get the most out of your Parweld products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards in the workplace. With proper maintenance this equipment should provide years of reliable service.
  • Page 3: Table Of Contents

    8.0 accessories ..............18 8.1 Feed Rolls ..............18 8.2 Torch Spares ............... 18 8.3 Gas Equipment ............18 8.4 Flow Meters ..............18 9.0 torch Schematic - Xp8 400a ........... 19 9.1 torch Schematic - Xp8 450W .......... 20 www.parweld.co.uk...
  • Page 4: Safety Precautions

    Be alert that welding sparks and hot materials from welding can Insulate work clamp when not connected to work piece to prevent easily go through small cracks and openings to adjacent areas. contact with any metal object. Watch for fire, and keep a fire extinguisher nearby. Be aware that www.parweld.co.uk...
  • Page 5: Product Description

    100% 312A 390A Turn face away from valve outlet when opening cylinder valve. Use the right equipment, correct procedures, and sufficient number of persons to lift and move cylinders. www.parweld.co.uk...
  • Page 6: Machine Overview

    4.0 Machine Overview Power Source Wire Feeder Water Cooler (Optional) Trolley Interconnecting Cables www.parweld.co.uk...
  • Page 7: Description Of Controls Front

    Wire speed/Amperage Amperage control for control, used to set the wire adjusting the Amperage in TIG speed during Manual welding or MMA mode or to trim the wire speed during Voltage control This synergic welding. function controls the inductance www.parweld.co.uk...
  • Page 8: Description Of Controls Back

    4.1 Description of Controls Back Main Power switch. Input power cable L1,L2,L3 +PE Connection for wire feeder control Welding Power output for connection to wire feeder Power outlet for watercooler (400V) Wire tension adjusters feed rolls www.parweld.co.uk...
  • Page 9: Installation

    This ensures proper grounding of the machine when the machine plug is Your Parweld MIG/MAG Welding Torch has been supplied ready to inserted into the receptacle. weld. It has been supplied with the standard consumables denoted in the product brochure.
  • Page 10: Work Return Lead Connection

    Trim the electrode wire to within 5mm of the face of the nozzle, this will facilitate jolt free arc initiation. An inexpensive flow meter is available from Parweld reference 806001. 5.4.4 Work Return Lead Connection...
  • Page 11: Manual Welding

    Trim Wire Speed In manual mode you can adjust the parameters using the controls indicated. Wire Speed Voltage Adjust Inductance (short circuit current) 6.1.2 MIG Man Manual MIG welding setup Follow the screen prompts to complete the machine setup. Example setting. www.parweld.co.uk...
  • Page 12: Feeding Wire Electrode

    The amount of wire stick out at the end of the torch after welding can be adjusted by using the burn back control in the help menu. 6.1.7 Pre and Post Gas Setting The amount of Pre and post Gas can be set using the gas function in the Help menu www.parweld.co.uk...
  • Page 13: Fault Finding

    Adjust work angle or widen SHIelDInG GaS SeleCtIOn groove to access bottom during welding. Alloy Shielding gas Aluminium & alloys Pure Argon Carbon steel Pure Argon Stainless steel Pure Argon Nickel alloy Pure Argon Copper Pure Argon Titanium Pure Argon www.parweld.co.uk...
  • Page 14 Wire feed unit operates but no Gas cylinder empty gas flow . Gas regulator closed Faulty solenoid Restriction in torch cables Wire feed unit operates, but Insufficient drive roll pressure does not feed Incorrect drive rolls Excessive wire spool brake tension www.parweld.co.uk...
  • Page 15: Mma Fault Finding

    (f) Use electrodes for position in which Poor weld finish Inadequate shielding Increase gas flow or designed for position in welding is done. check gas line for which welding is done, gas flow problems otherwise proper control of slag is difficult. www.parweld.co.uk...
  • Page 16: Power Source Fault Finding

    (c) Loose connections (c) Have a internally qualified service engineer repair the connection. Maximum Defective control circuit Have a qualified output welding service engineer current cannot inspect then repair be achieved the welder. with nominal mains supply voltage www.parweld.co.uk...
  • Page 17 www.parweld.co.uk...
  • Page 18: Accessories

    Fittings • Fitted with standard " BSP inlet and outlet connections Stock Code Description 706100 Flow Meter Mixed Gas 15 lpm (TIG) 706101 Flow Meter Mixed Gas 25 lpm (MIG) www.parweld.co.uk...
  • Page 19: Torch Schematic - Xp8 400A

    9.0 Torch Schematic - XP8 400A Air Cooled MIG Welding Torch 400a, 12KW, Mixed Gas (80/20) @ 80% Duty cycle, EN60974 -7 .045”- 3/32”/1.2mm to 2.4mm Wires parweld.com @ParweldLtd ParweldTV parweld_uk Model Liners Stock Code Description Stock Code Description XP400A-30E...
  • Page 20: Torch Schematic - Xp8 450W

    1.6-2.0mm (.063-.080”) x 5m Xp3524pS-16-30 poly-Steel 1.2-1.6mm (.045-.063”) x 3m Xp3524pS-16-40 poly-Steel 1.2-1.6mm (.045-.063”) x 4m Xp3524pS-16-50 poly-Steel 1.2-1.6mm (.045-.063”) x 5m Xp4024pS-20-30 poly-Steel 1.6-2.0mm (.063-.080”) x 3m Xp4024pS-20-40 poly-Steel 1.6-2.0mm (.063-.080”) x 4m Xp4024pS-20-50 poly-Steel 1.6-2.0mm (.063-.080”) x 5m www.parweld.co.uk...
  • Page 21 Xp3004S (ni) Grey Xp3003-16 1.6mm (1/6”) CuCrZr Xp3003-18 1.8mm (.071”) CuCrZr Xp3003-20 2.0mm (5/64”) CuCrZr Xp3003-24 2.4mm (3/32”) CuCrZr Xp3003-10A 1.0mm (.040”) CuCrZr, Al Xp3002-16l Conical Ext 16mm (5/8”) Xp3003-12A 1.2mm (.045”) CuCrZr, Al Xp3002-19l Cylindrical Ext 19mm (3/4”) Xp3505* www.parweld.co.uk...
  • Page 22: Torch Schematic - Pro440W

    9.2 Torch Schematic - PRO4400W Double Cooled Water Cooled MIG Welding Torch 400A CO2, 350A Mixed Gas @ 100% Duty Cycle, EN60974-7 .030”-.045”/0.8mm to 1.2mm Wires parweld.com @ParweldLtd ParweldTV parweld_uk Model Components * Denotes Standard Build Stock Code Description Stock Code...
  • Page 23: Ec Declaration Of Conformity

    10.0 EC Declaration of Conformity Hereby we declare that the machines as stated below Type: XTM 405i XTM 505i Conform to the Low Voltage Directive: 2014/35/EEC EMC Directive 2014/35/EEC European standard: EN/IEC 60974-1 parweld.com @ParweldLtd ParweldTV parweld_uk This is to certify that the tested sample is in conformity with all provisions of the above detailed EU directives and product standards.
  • Page 24: Weee Statement

    WEEE compliance outside the UK please contact your supplier/Importer Parweld is registered with a compliance scheme Official registration number is WEE/FD0255QV When your equipment reaches the end of its service life you should return it to Parweld where it will be reconditioned or processed for recycling.
  • Page 25 Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ Tel: +44 1299 266800 www.parweld.co.uk info@parweld.co.uk...

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