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XTM503Si
OperatOr Manual
ISSue 1

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Summary of Contents for Parweld XTM503Si

  • Page 1 XTM503Si OperatOr Manual ISSue 1...
  • Page 2 Thank you and congratulations on choosing Parweld. This Owner’s Manual is designed to help you get the most out of your Parweld products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards in the workplace. With proper maintanance this equipment should provide years of reliable service.
  • Page 3: Table Of Contents

    Contents Page 1.0 Safety precautions 2.0 product description 3.0 Technical Specifications 4.0 Description of controls 5.0 Installation 5.1 Unpacking the Machine 5.2 Location 5.3 Input and grounding connection 5.4 Output Polarity Connections 5.5 Changing drive roll sets 5.6 Welding wire installation 5.7 torch installation 5.8 Work return lead connection 5.9 Shielding gas connection...
  • Page 4: Safety Precautions

    Accidental contact of electrode to metal objects can cause sparks, parts at once. Maintain unit according to manual. explosion, overheating, or fire. Check and be sure the area is safe Wear a safety harness if working above floor level. before doing any welding. www.parweld.com...
  • Page 5: Product Description

    Argon flow regulator Shut off shielding gas supply when not in use. Always ventilate with cylinder pressure gauge and inlet hose, a Parweld MIG torch, confined spaces or use approved air-supplied respirator. and a 3.0m work cable with clamp.
  • Page 6: Technical Specifications

    The XTM 503si, Is a compact type machines with integrated wire feed units for use with three phase 400V supply. The machine uses inverter technology to allow MIG , TIG and MMA welding to be performed. Feature XtM503Si Input voltage 400V +/-10% 50/60 phases...
  • Page 7: Installation

    Continue to feed the wire through the outlet guide until 20mm of wire is protruding from the front of the machine torch connector. Reposition the adjustable pressure arms to there original position to apply pressure. Adjust pressure as necessary. www.parweld.com...
  • Page 8: Torch Installation

    MIG, TIG and Plasma welding torches. The Parweld XTS recirculation equipment can be fitted with a fail- safe flow protection device to prevent overheating or meltdown. Note. Water flows into the torch through the blue hose. The blue hose delivers cold water directly to the prime source of heat, the (ensure the pressure arm is in its raised position.)
  • Page 9: Work Return Lead Connection

    Wire Size Feed speed activate the crater fill settings until you release the trigger which 0.8 mm 0.05m/min per Amp 1.0 mm 0.04m/min per Amp 1.2 mm 0.025m/min per Amp www.parweld.com...
  • Page 10: Mma Welding

    Manganese steels The effect on manganese steel of slow cooling from high temperatures is enbrittlement. For this reason it is absolutely www.parweld.com...
  • Page 11: Fault Finding

    Reduce travel speed. Burn-Through - weld metal Excessive heat input. Select melting lower voltage range and reduce wire feed speed. Completely through base metal Increase and/or maintain Resulting in holes where no steady travel speed. metal remains. www.parweld.com...
  • Page 12: Drive Rolls

    Incorrect contact tip size Contact tip overheating Restriction in torch cable Misaligned drive rolls or wire guides Excessive cable kinkage Burn back Improper voltage setting Improper stick out Erratic wire feed Incorrect or blocked liner Contact tip overheating Excessive cable kinking www.parweld.com...
  • Page 13: Torch Spares

    9 BSP inlet and outlet connections Stock Code Description 706101 Flow Meter Mixed Gas 25 lpm (MIG) Gas flow Tester • Designed to check gas flow at the front of Mig Torches. Stock Code Description 806001 Gas flow Tester www.parweld.com...
  • Page 14: Ec Declaration Of Conformity

    9.0 EC declaration of conformity Hereby we declare that the machines as stated below Type: XTM503Si Conform to the EC Directives: Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC Harmonised European standard: EN/IEC 60974-1 This is to certify that the tested sample is in conformity with all provisions of the above detailed EU directives and product standards.
  • Page 15: Weee Statement

    WEE compliance outside the UK please contact your supplier/Importer Parweld is registered with a compliance scheme Official registration number is WEE/FD0255QV When your equipment reaches the end of its service life you should return it to Parweld where it will be reconditioned or processed for recycling.
  • Page 16 Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel. +44 1299 266800 fax. +44 1299 266900 www.parweld.com info@parweld.co.uk...

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