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Assembly Instructions Gear, gerotor, vane, and multi-line pump units Product series: M..-../ME..-../MF..-../MFE..-.. M202-../M205-.. ZM..-.. 143-012-.. FLM..-../FLMF..-.. Created on: 2022/05/05 Document no.: 951-170-240-EN Version: Read these instructions before installation or start-up of the product and keep them readily available for later consultation!
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The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
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Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled: Table 1 Appendix to Declaration of Incorporation No.: Essential health and safety requirement Applicable:...
Training www.skf.com/lubrication We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this Berlin Plant training. For further information, contact your authorized SKF Motzener Strasse 35/37 dealer or the manufacturer. 12277 Berlin Germany Tel.
6.4.1 Series M and ME ............18 Table of contents 6.4.2 Series MF and MFE ............ 18 6.4.3 Series M202 and M205 ..........18 Masthead ....................4 6.4.4 Series ZM ..............18 Table of contents .................. 5 6.4.5 Series 143-012............19 Safety alerts, visual presentation, and layout .........
1. Instruction steps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout numbering starts again at “1.” –...
Only " If protective and safety equipment has to be dismantled, it original SKF spare parts and SKF accessories may be used. must be reassembled immediately after finishing the work, " Any unclear points regarding proper condition or correct and then checked for correct function.
1.6 Foreseeable misuse NOTE Any usage of the product other than as specified in this manual In accordance with the results of the workstation risk is strictly prohibited. Particularly prohibited are: assessment, additional labels (e.g., warnings, safety signs, " Use of non-specified consumables, contaminated lubricants, prohibition signs, or labels in accordance with CLP/GHS) are or lubricants with air inclusions.
Drill required holes only on non-critical, non-load-bearing 1.18 Assembly, maintenance, fault, parts of the operator's infrastructure. Use existing holes where repair possible. Avoid chafe points. Immobilize any moving or detached parts during the work. Adhere to the specified torques. Prior to the start of this work, all relevant persons must be If guards or safety devices need to be removed, they must be notified of it.
" Always use SKF lubrication greases, if possible. These are optimally suited for use in lubrication systems. " Do not mix lubricants. This may have unforeseeable effects...
(filters, valves, metering devices), and Priming pump units can be operated separately or as a the friction points. SKF feed pump units are used in a broad priming pump integrated into the multi-line gear pump unit. flow rate range for total-loss and circulating lubrication systems Suitable model designs are available on request.
3.8 Lubrication system design The feed pump unit (gear, gerotor, or vane pump, depending on the design) supplies the lubricant from a lubricant reservoir via a pressure limiting valve and through the lubrication line to the lubrication points of the lubrication system. Depending on the design of the lubrication system, pressure filters, directional control valves, and flow control valves may be connected between the feed pump unit and the lubrication points.
4. Technical data Table 3 Technical data (basic models) Designation M 1, M 2, M 5 MF 1, MF 2, MF 5 ME 1, ME 2; ME 5 MFE 1, MFE 2, MFE 5 Type (pump) Gear Gear Gear Gear Pressure-relief valve Lubricant reservoir (separate) To be mounted on lubricant...
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Table 6 Technical data (basic models) Designation ZM 212-21 ZM 212-31 ZM 502 ZM 502-3 Type (pump) Gear Gear Gear Gear Pressure-relief valve Lubricant reservoir (separate) To be mounted on lubricant reservoir Number of delivery circuits Suction head, max. 500 mm 500 mm 500 mm 500 mm...
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Table 9 Technical data (basic models) Designation ZM 2101-1, ZM 2102-1, ZM 1035 ZM 2201, ZM 2202, ZM 2203 ZM 2103-1, ZM 2104-1 Type (pump) Gear Gear Gear Pressure-relief valve Lubricant reservoir (separate) To be mounted on lubricant reservoir Number of delivery circuits Suction head 500 mm 500 mm...
5.4 Storage temperature range 5. Delivery, returns, storage For parts not filled with lubricant, the permitted storage 5.1 Delivery temperature is the same as the permitted ambient temperature range (see “Technical data”). After receipt of the shipment, it must be inspected for any 5.5 Storage conditions for products filled shipping damage and for completeness according to the shipping documents.
If no documentation is available, 6.3.1 Electric motor connection you can request it directly from SKF feed pump units in gear, gerotor, vane and multi-line gear SKF Lubrication Systems Germany GmbH. pump versions are powered by electric motors.
6.4.2 Series MF and MFE be taken from the documentation for the feed pump unit. SKF feed pump units of series MF and MFE are single-line gear pump units which are intended for mounting on the side or top When establishing electrical connection of the pump motor, be of a lubricant reservoir, above the lubricant level.
Risk of slipping and injury Centralized lubrication systems must always be SKF feed pump units of series FLM and FLMF are vane pump free of leaks. Leaking lubricant is hazardous due units which can be mounted separately or flanged to a lubricant to the risk of slipping and injury.
7. First start-up Inspect all electrical and hydraulic connections before putting the feed pump unit into operation. The lubricant may only be fed without bubbles. The lubricant reservoir, if present, must be filled with clean lubricant without introducing bubbles. The feed pump unit should then be run until lubricant without bubbles is discharged at all lubrication points.
NOTE Only original spare parts from SKF Lubrication Systems Germany GmbH may be used. Unauthorized alterations to products and the use of non-original spare parts and accessories are prohibited and nullify the statutory warranty.
10. Cleaning 10.1 Basics Cleaning should be carried out in accordance with the operator's own company rules, and cleaning agents and devices and the personal protective equipment to be used should likewise be selected in accordance with those rules. Only cleaning agents compatible with the materials may be used for cleaning.
All assembly, maintenance, and repair work beyond this scope must be performed by the Service department of SKF Lubrication Systems Germany GmbH only. NOTE Only original spare parts from SKF Lubrication Systems Germany GmbH may be used. Unauthorized alterations to products and the use of non-original spare parts and accessories are prohibited.
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" If the opening pressure is incorrect or if the pressure limiting valve is damaged, replace the valve Only use original SKF spare parts. " If contaminated, clean the pressure limiting valve...
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" If the opening pressure is incorrect or if the pressure limiting valve is damaged, replace the valve Only use original SKF spare parts. " If contaminated, clean the pressure limiting valve " Pressure-relief valve does not close " Clean or replace the pressure-relief valve. Only use original SKF spare parts.
12. Repairs < WARNING Risk of injury At a minimum, the following safety measures must be taken before any repairs: " Unauthorized persons must be kept away " Mark and secure the work area " Depressurize the product " Isolate the product, and lock and tag it out "...
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