Parker HPZA-7000 Technical Information

Parker HPZA-7000 Technical Information

Zero air generators

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Bulletin TI-HPZA-3500H
Technical
Information
Figure 1 - Parker Zero Air Generators
These instructions must be thoroughly read and understood before installing and operating
this product. Failure to operate this product in accordance with these instructions could
present a safety hazard to the user and will void the safety certification of the product.
Modification of the unit will result in voiding the warranty. If you have any questions or
concerns, please call the Technical Services Department at 800-343-4048, 8AM to 5PM
Eastern Time or email at
locations, please contact your local representative.
Please save product packaging for future use.
General Description
The Parker HPZA Series Zero Air Generators (Figure 1) are completely engineered systems
which replace the use of inconvenient high pressure gas cylinders as a source of
hydrocarbon-free air. The HPZA-30000 generators purify on-site compressed air to a total
hydrocarbon level of less than 0.1 ppm (measured as methane). The HPZA-3500, HPZA-
7000, and HPZA-18000 generators purify on-site compressed air to a total hydrocarbon
level less than or equal to 0.05 ppm, when operated at or below the unit's maximum flow
rate. Zero-grade air from a Parker Zero Air Generator may be used as a source of fuel air for
Flame Ionization Detectors (FIDs) or as a zero reference for any instrument which measures
hydrocarbon concentration.
The Parker Zero Air Generators have been certified to the electrical safety requirements as
specified by the IEC, CSA, and UL standards. These units bear the Intertek (ETL) marking
on the product label and comply to US and Canadian Standards. Product supplied to carry
the CE mark (220/230/240 VAC units only) and comply to EMC standards. This unit has a
pollution grade of 2 to the intended environment.
Engineered System
The Parker Zero Air Generator is comprised of four functional component groups:
prefiltration, hydrocarbon removal, cooling, and final filtration (see Figure 2).
Installation, Operation, and Maintenance Manual
Models HPZA-3500, HPZA-7000, HPZA-18000, HPZA-30000
Parker Zero Air Generators
HPZA-3500, HPZA-7000, HPZA-
18000, HPZA-30000
Front View
GSFsupport@parker.com
Parker Balston Zero Air Generators
Right Side View
(North America only). For other
Parker Hannifin Corporation
Industrial Gas Filtration and Generation Division
Haverhill, MA • 1-800-343-4048

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Summary of Contents for Parker HPZA-7000

  • Page 1 0.05 ppm, when operated at or below the unit’s maximum flow rate. Zero-grade air from a Parker Zero Air Generator may be used as a source of fuel air for Flame Ionization Detectors (FIDs) or as a zero reference for any instrument which measures hydrocarbon concentration.
  • Page 2 HPZA-3500) to cool the hot outlet air from the hydrocarbon removal module. Final Filtration The final filter on the Parker Zero Air Generator is a Parker Balston Grade GS membrane filter which removes particulate contamination to 0.01 micron (absolute).
  • Page 3: Installation

    Approximately 6” of space should be allowed along the top and sides of the generator to ensure proper ventilation. Compressed Air - The Parker Zero Air Generator requires a source of clean, dry compressed air (40 psig- Utilities 125 psig/2.8 barg-8.6 barg) for optimal operation.
  • Page 4 Models HPZA-3500, HPZA-7000, HPZA-18000, HPZA-30000 Power - The Parker Zero Air Generator may be operated by a 120 VAC, 220 VAC, 230 VAC, or 240 VAC, 50/60 Hz power supply. Main supply voltage fluctuations must be within ±10% of the nominal main supply voltage.
  • Page 5: Recommended Accessories

    After the warm-up period, the green “THC” LEDs will illuminate, showing a hydrocar bon level of <0.1 ppm. At this point, the Parker Zero Air Generator is ready to be brought online and supply zero- grade air to downstream analytical equipment.
  • Page 6: Maintenance

    HPZA-7000, and HPZA-18000), a flow control device must be installed downstream from the generator to prevent downstream demand in excess of the generator’s maximum flow rate. To shut down the Parker Zero Air Generator, simply turn the power switch to the off position and turn off Shutdown the compressed air supply to the generator.
  • Page 7: Filter Cartridge Replacement

    FILTER CARTRIDGE Figure 6 – Maintenance Items The Grade DX and Grade BX prefilters integral to the Parker Zero Air Generator are located on the right Filter Cartridge side of the generator, behind the removable panel (see Figure 6). The filter cartridges inside the prefilter Replacement housings should be changed on an annual basis to maintain efficient operation of the system.
  • Page 8: Fuse Replacement

    13192 13215 13215 Fuse (220 VAC) 13191 13191 13192 13192 Note: To ensure consistent product performance and reliability, use only genuine Parker replacement parts and filter cartridges. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division Haverhill, MA • 1-800-343-4048...
  • Page 9: Troubleshooting

    Parker Zero Air Generators Bulletin TI-HPZA-3500H Models HPZA-3500, HPZA-7000, HPZA-18000, HPZA-30000 Troubleshooting All troubleshooting and service activities should be performed by suitable personnel using reasonable care. Symptom Course of Action No Flow From Generator Check drains on prefilters Remove drain tubing and hold finger over drain opening to allow pressure to build within housing.
  • Page 10: Optional Accessories

    Parker Zero Air Generators Bulletin TI-HPZA-3500H Models HPZA-3500, HPZA-7000, HPZA-18000, HPZA-30000 Model Number Description Optional Accessories W-405-4032-000 Pressure Regulator W-FM Series Flow Controllers 76080 Halogenated Hydrocarbon Scrubber System Specifications HPZA-3500 HPZA-7000 HPZA-18000 HPZA-30000 Max flow rate 3.5 lpm 7 lpm...
  • Page 11 (FOR INFORMATION CONTACT YOUR LOCAL REPRESENTATIVE) Parker Hannifin guarantees to the original purchaser of this product, that if the product fails or is defective within 12 months from the date of purchase, when this product is operated and maintained according to the instructions provided with the product, then Parker guarantees, at Parker’s option, to replace the product, repair...
  • Page 12: Caution, Risk Of Electric Shock

    Caution, risk of electric shock. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division Copyright © Parker Hannifin Corporation, 2003, 2011, 2022 242 Neck Road Printed in U.S.A. Bulletin TI-HPZA Rev I Haverhill, MA 01835 www.parker.com/labgas Parker Hannifin Corporation Industrial Gas Filtration and Generation Division Haverhill, MA •...

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