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Manuals
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Yale Manuals
Forklifts
GDP35UX
Service manual
Yale GDP35UX Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Forklift Truck Main Parts
Description of Forklift Truck Main Parts
Forklift Main Technical Parameters
Main Technical Parameters
Power System
Engine System
Engine Overview
Fuel System
Fuel Tank
Fuel Level Sensor
Maintenance of Fuel System
Fuel Filter Service
Hydraulic Transmission Case and Torque Converter
Overview
Torque Converter
Hydraulic Clutch
Control Valve, Safety Valve, and Inching Valve
Transmission Case
Transmission Pump
Transmission Hydraulic Schematic
Speed Reducer and Speed Differential
Speed Reducer
Speed Differential
Towing the Lift Truck
Oil Inlet/Outlet Connection Location
Drive Axle
Overview
Maintenance of Drive Axle
Steering System
Overview
Hydraulic Steering Gear Assembly
Steering Cylinder
Inspection of Reassembled Steering System
Troubleshoot Steering System
Steering and Drive Axle Information
Steering Axle
Overview
Steering Knuckle and Steering King Pin
Steering Wheel Bearing Pre-Load Information
Brake System
Overview
Brake Master Cylinder
Wheel Brake
Automatic Brake Adjuster
Manual Brake
Adjustment of Brake Pedal
Maintenance
Disassemble, Wheel Brake
Examination of Wheel Brake
Assemble, Wheel Brake
Operating Test Automatic Clearance Regulator
Troubleshoot Wheel Brake
Hydraulic System
Overview
Steering Control Unit
Multi-Way Valve and Priority Spool
Operation of Spool Valve
Neutral Position
Spool Valve (Pushed In)
Spool Valve (Pulled Out)
Primary Relief Valve and Priority Spool
Inclined Auto-Lock Valve
Hydraulic System Main Oil Circuit
Lift Cylinder
Velocity Fuse
Tilt Cylinder
Maintenance of Hydraulic Pump
Disassemble, Main Oil Pump
Inspection and Repair
Assemble, Main Oil Pump
Test
Troubleshoot Hydraulic System
Lifting System
Safety Procedures When Working Near Mast
Overview
Inside and Outside Masts
Carriage
Adjustment of Lifting System
Electrical System
Overview
Power Supply System
Starting System
Ignition System (ICE Forklift Truck)
Preheating System (Diesel Forklift Truck)
Dash Instrument Display System
Lighting, Sound and Alarm System
Electrical Box
Battery
Description and Summary of Basic Truck Operations
Introduction to the Power Distribution Module (PDM)
Electrical Schematics
Troubleshoot Electrical System
Troubleshooting
Drive, Operation, and Routine Maintenance of Forklift Truck
Cooling System Troubleshooting and Service
Coolant Level Check
Flushing the Cooling System
Adding Antifreeze/Coolant
Cleaning the Radiator
Oils Used for Forklift Truck
Hydraulic Oil Gauge and Hydraulic Oil Fill
General Inspection Requirements
Fill Level Requirements
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Table of Contents
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Forklift Truck Main Parts
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Engine System
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Maintenance
A7S1
SERVICE MANUAL
GLP/GDP20UX, GLP/GDP25UX, GLP/GDP30UX, GLP/
GDP35UX
PART NO. 550216372
8000 YRM 2199
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Table of Contents
Troubleshooting
Troubleshoot Electrical System
89
Drive, Operation, and Routine Maintenance of Forklift Truck
90
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Summarization of Contents
Forklift Truck Overview and Specifications
Main Parts Description
Provides a breakdown of the forklift's primary components and systems.
Technical Parameters
Details key specifications and dimensions of the forklift models.
Engine and Fuel Systems
Engine System Overview
Introduces the engine specifications and general information for the forklift.
Fuel System Details
Describes the fuel tank, sensor, and maintenance procedures.
Drivetrain, Steering, and Brake Systems
Hydraulic Transmission and Torque Converter
Covers the transmission case, torque converter, and clutch systems.
Speed Reducer and Differential
Explains the function and components of the speed reducer and differential.
Drive Axle System
Details the drive axle overview, connections, and maintenance.
Steering System Overview and Troubleshooting
Introduces the steering system and provides troubleshooting steps.
Brake System Components and Troubleshooting
Details brake systems, adjustments, and troubleshooting procedures.
Hydraulic System
Hydraulic System Overview
Introduces the hydraulic system components and their overall function.
Hydraulic Pump Maintenance
Details maintenance procedures for the hydraulic pump.
Electrical System
Electrical System Overview
Introduces the forklift's electrical system and its main components.
Electrical Schematics
Provides wiring diagrams for various engine types.
Troubleshooting Electrical System
Lists common electrical system problems, their causes, and solutions.
Operation and Maintenance
Cooling System Service
Covers troubleshooting and service for the forklift's cooling system.
Hydraulic Oil and Lubrication
Details hydraulic oil requirements and the overall lubrication system.
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