Table of Contents
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GLP20LX, GLP25LX, GDP20LX, GDP25LX (B974)
SECTION
FRAME............................................................................................................................
YANMAR DIESEL ENGINES..........................................................................................
PSI 2.4L ENGINE............................................................................................................
Cooling System........................................................................................................
FUEL SYSTEM PSI 2.4L................................................................................................
SINGLE SPEED PS CHAIN DRIVE PTO........................................................................
DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR............................................
STEERING AXLE REPAIR.............................................................................................
BRAKE SYSTEM............................................................................................................
HYDRAULIC CLEANLINESS PROCEDURES...............................................................
HYDRAULIC GEAR PUMPS..........................................................................................
MAIN CONTROL VALVE................................................................................................
CYLINDER REPAIR (MAST S/N A698 AND A699).......................................................
WIRE HARNESS REPAIR..............................................................................................
ELECTRICAL SYSTEM..................................................................................................
ENGINE ELECTRICAL SYSTEM, PSI 2.4L ENGINE.....................................................
MAST REPAIR (S/N A698 AND A699)...........................................................................
METRIC AND INCH (SAE) FASTENERS.......................................................................
PERIODIC MAINTENANCE............................................................................................
CAPACITIES AND SPECIFICATIONS...........................................................................
DIAGRAMS AND SCHEMATICS....................................................................................
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................
SERVICE MANUAL CONTENTS
PART NO. 550109188 (12/14)
PART
YRM
NUMBER
NUMBER
550109110
0100 YRM 1766
524240453
0600 YRM 1205
550108890
0600 YRM 1755
550109111
0700 YRM 1767
550108892
0900 YRM 1757
550108495
1300 YRM 1740
550109112
1400 YRM 1768
550109113
1600 YRM 1769
550108498
1800 YRM 1743
550073240
1900 YRM 1620
550108499
1900 YRM 1744
550108500
2000 YRM 1745
550109114
2100 YRM 1770
524223769
2200 YRM 1128
550109115
2200 YRM 1771
550109116
2200 YRM 1772
550109117
4000 YRM 1773
524150797
8000 YRM 0231
550109197
8000 YRM 1774
550109119
8000 YRM 1775
550109120
8000 YRM 1776
550022929
9000 YRM 1434
REV
DATE
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
10/13
12/14
12/14
12/14
12/14
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Table of Contents
Related Manuals for Yale GLP25LX
Summarization of Contents
General Information
Frame Description
Description of the lift truck frame and connected parts, including diagrams.
Hood, Seat, and Side Covers Replacement
Remove Hood, Seat, and Covers
Steps for removing hood, seat, and side covers from the lift truck.
Install Hood, Seat, and Covers
Steps for installing hood, seat, and side covers onto the lift truck.
Steering Column Repair
Remove and Disassemble Steering Column
Steps for removing and disassembling the steering column assembly.
Install Steering Column
Steps for installing the steering column assembly.
Counterweight Replacement
Remove Counterweight
Steps for safely removing the counterweight from the lift truck.
Install Counterweight
Steps for safely installing the counterweight onto the lift truck.
Overhead Guard Replacement
Remove Overhead Guard
Steps for removing the overhead guard from the lift truck.
Install Overhead Guard
Steps for installing the overhead guard onto the lift truck.
Operator Restraint System Replacement
Operator Restraint System Checks
Checks for seat belt and restraint system functionality and condition.
Engine Replacement
LPG Engine Removal
Steps for removing the LPG engine from the lift truck.
Diesel Engine Removal
Steps for removing the diesel engine from the lift truck.
Engine Installation
Steps for installing the engine onto the lift truck.
Transmission Replacement
Remove Transmission
Steps for removing the transmission from the lift truck.
Install Transmission
Steps for installing the transmission onto the lift truck.
Throttle Pedal and Cable Adjustment
PSI 2.4L Engine Throttle Adjustment
Adjusting the throttle pedal stop for PSI 2.4L and LPG engines.
Yanmar Diesel Engine Throttle Adjustment
Adjusting throttle pedal and cable for Yanmar diesel engines.
Hydraulic Filter Repair
Hydraulic Filter Removal and Installation
Steps for removing and installing the hydraulic filter.
Tank Repair
Tank Inspection and Cleaning
Methods for inspecting and cleaning fuel and hydraulic tanks.
Tank Repair Procedures
Steps for repairing leaks in tanks.
Label Replacement
Install New Safety Label
Steps for preparing the surface and applying a new safety label.
Yanmar Diesel Engine General Information
Major Engine Component Identification
Identification of key components within Yanmar diesel engines.
Cylinder Head Assembly Repair
Glow Plugs Service
Steps for removing and installing glow plugs.
Valve Cover Service
Steps for removing and installing the valve cover.
Rocker Arm Assembly Service
Procedures for servicing the rocker arm assembly.
Valve Clearance Adjustments
Steps for measuring and adjusting valve clearance.
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