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Yale Manuals
Forklifts
GLP30UX
Service manual
Yale GLP30UX Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Forklift Truck Main Parts
Description of Forklift Truck Main Parts
Forklift Main Technical Parameters
Main Technical Parameters
Power System
Engine System
Engine Overview
Fuel System
Fuel Tank
Fuel Level Sensor
Maintenance of Fuel System
Fuel Filter Service
Hydraulic Transmission Case and Torque Converter
Overview
Torque Converter
Hydraulic Clutch
Control Valve, Safety Valve, and Inching Valve
Transmission Case
Transmission Pump
Transmission Hydraulic Schematic
Speed Reducer and Speed Differential
Speed Reducer
Speed Differential
Towing the Lift Truck
Oil Inlet/Outlet Connection Location
Drive Axle
Overview
Maintenance of Drive Axle
Steering System
Overview
Hydraulic Steering Gear Assembly
Steering Cylinder
Inspection of Reassembled Steering System
Troubleshoot Steering System
Steering and Drive Axle Information
Steering Axle
Overview
Steering Knuckle and Steering King Pin
Steering Wheel Bearing Pre-Load Information
Brake System
Overview
Brake Master Cylinder
Wheel Brake
Automatic Brake Adjuster
Manual Brake
Adjustment of Brake Pedal
Maintenance
Disassemble, Wheel Brake
Examination of Wheel Brake
Assemble, Wheel Brake
Operating Test Automatic Clearance Regulator
Troubleshoot Wheel Brake
Hydraulic System
Overview
Steering Control Unit
Multi-Way Valve and Priority Spool
Operation of Spool Valve
Neutral Position
Spool Valve (Pushed In)
Spool Valve (Pulled Out)
Primary Relief Valve and Priority Spool
Inclined Auto-Lock Valve
Hydraulic System Main Oil Circuit
Lift Cylinder
Velocity Fuse
Tilt Cylinder
Maintenance of Hydraulic Pump
Disassemble, Main Oil Pump
Inspection and Repair
Assemble, Main Oil Pump
Test
Troubleshoot Hydraulic System
Lifting System
Safety Procedures When Working Near Mast
Overview
Inside and Outside Masts
Carriage
Adjustment of Lifting System
Electrical System
Overview
Power Supply System
Starting System
Ignition System (ICE Forklift Truck)
Preheating System (Diesel Forklift Truck)
Dash Instrument Display System
Lighting, Sound and Alarm System
Electrical Box
Battery
Description and Summary of Basic Truck Operations
Introduction to the Power Distribution Module (PDM)
Electrical Schematics
Troubleshoot Electrical System
Troubleshooting
Drive, Operation, and Routine Maintenance of Forklift Truck
Cooling System Troubleshooting and Service
Coolant Level Check
Flushing the Cooling System
Adding Antifreeze/Coolant
Cleaning the Radiator
Oils Used for Forklift Truck
Hydraulic Oil Gauge and Hydraulic Oil Fill
General Inspection Requirements
Fill Level Requirements
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Table of Contents
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Forklift Truck Main Parts
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Engine System
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Maintenance
A7S1
SERVICE MANUAL
GLP/GDP20UX, GLP/GDP25UX, GLP/GDP30UX, GLP/
GDP35UX
PART NO. 550216372
8000 YRM 2199
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Table of Contents
Troubleshooting
Troubleshoot Electrical System
89
Drive, Operation, and Routine Maintenance of Forklift Truck
90
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Summarization of Contents
Forklift Truck Main Parts
Description of Forklift Truck Main Parts
Details the main systems and subassemblies of the forklift truck.
Forklift Main Technical Parameters
Technical Specifications
Lists key technical data like capacity, dimensions, and performance metrics.
Power System
Engine System Overview
Provides an overview of the engine, including model, type, and specifications.
Fuel System
Covers fuel tank capacity, fuel level sensor, and maintenance procedures.
Hydraulic System
Hydraulic Transmission Case and Torque Converter
Describes the transmission case, torque converter, and hydraulic clutch components.
Speed Reducer and Speed Differential
Explains the mechanisms for reducing speed and distributing power to the drive wheels.
Towing the Lift Truck
Provides instructions for towing a damaged forklift truck.
Drive Axle
Drive Axle Overview
Details the composition and function of the drive axle assembly.
Maintenance of Drive Axle
Outlines procedures for maintaining the drive axle wheel nuts and bearings.
Steering System
Steering System Overview
Describes the components and operation of the hydraulic steering system.
Troubleshoot Steering System
Lists common steering problems, their causes, and solutions.
Brake System
Brake Master Cylinder and Wheel Brake
Explains the function of the brake master cylinder and wheel brake components.
Brake Adjustment and Maintenance
Covers manual brake adjustment, pedal adjustment, and general maintenance.
Troubleshoot Wheel Brake
Provides a guide for diagnosing and resolving issues with the wheel brake system.
Lifting System
Safety Procedures When Working Near Mast
Details critical safety precautions for working near the mast assembly.
Adjustment of Lifting System
Outlines the steps for adjusting the carriage height and lift chain tension.
Electrical System
Electrical System Overview
Describes the truck's electrical components and systems like power, starting, and ignition.
Instrument Display and Electrical Box
Explains the instrument panel, fuses, relays, and battery precautions.
PDM and Schematics
Details the Power Distribution Module (PDM) and electrical schematics for troubleshooting.
Troubleshoot Electrical System
Provides guidance for diagnosing and resolving electrical system problems.
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