Related Manuals for Aqua MSB Series
Summarization of Contents
Introduction and Validity
Responsibility Limitations
Details AQUA's release from responsibility due to non-compliance or tampering.
Validity
Specifies the AQUA machines and types for which this manual is applicable.
Environment and Safety
Safety Icons and Instructions
Explains dangerous parts of metering pumps and staff awareness of hazards.
Potentially Explosive Area Use
Clarifies standard versus ATEX versions for explosive areas and zone limitations.
Safety Valve Requirements
Mandates an external safety valve on the discharge pipe for overpressure protection.
Suitability and Chemical Compatibility
States pumps are for liquid dosing only; changes void warranty.
Electromagnetic Compatibility
Notes compliance with EMC rules for connected pumps; inverter use needs checks.
Noise Levels
Provides noise pressure levels for different pump models based on European rules.
Vibrations
Assures vibrations are not substantial and under safety limits for installed pumps.
Hot Surface Warning
Alerts that motor and connection flange may become hot during use.
Transport, Movement, and Storage
Receivment Check
Instructs to verify package integrity upon reception and report damages.
Storage Recommendations
Advises storing pumps in original package in a warm, dry, clean environment.
Transportation and Raising
Details securing pumps during transport and safe methods for moving them.
Standard Package Details
Describes the typical packaging of AQUA pumps with foam protection.
Product Description and Operation
Data Sticker Information
Explains the pump's data sticker content and importance for technical requests.
Liquid End Materials
Lists materials for wetted parts based on chemical compatibility.
Function Principles
Describes the diaphragm metering pump's mechanical operation and flow rate adjustment.
Use Restrictions and Forbidden Use
Defines admissible temperatures, altitude effects, and prohibited applications for the pumps.
Flowrate Adjustment System
Details the continuous and regular adjustment of pump flow rate.
Manual Adjustment Details
Explains the micrometric adjustment system with knob and linear vernier.
Installation Procedures
General Installation Indications
Emphasizes vertical valve axis, pump protection from leaks and atmosphere.
Connection to Plant Pipes
Guides on stable mounting, pipe support, and avoiding over-tightening connections.
Electric Motor Connection
Covers motor type, voltage, power, safety norms, protection devices, and rotation check.
Hydraulic Part Installation
Refers to local regulations and provides a general installation scheme.
Suction Pipe Installation
Details pipe length, height, diameter, and avoiding air bubbles for optimal suction.
Protection by Impurities
Advises on preventing solid parts from entering the pump head and valves.
Liquids with Gas Emissions
Addresses issues with gas-emitting liquids and recommends side draw suction.
Calibration Pot
Explains the function of the calibration pot for adjusting flow rate.
Discharge Pipe Installation
Covers piping route, T-connections, counter-pressure valve for syphoning.
Safety Valve Installation
Stresses the need for an external safety valve and correct discharge monitoring.
Operation and Starting
Pulsation Dampener
Highlights benefits of pulsation dampeners for pump performance and noise.
Manometer Installation
Guides on manometer placement and selection for pressure monitoring.
Preliminary Checks
Lists essential checks before starting the pump for safe operation.
Starting Sequence
Provides step-by-step instructions for the initial pump start-up procedure.
Maintenance Program and Procedures
Maintenance Program Schedule
Outlines recommended maintenance interventions and their frequencies.
Periodical Visual Check
Details weekly checks for leaks, noises, vibrations, and general condition.
Precautions Before Maintenance
Lists critical safety steps before performing any pump maintenance.
Valve Group Replacement
Provides instructions for disconnecting, replacing, and reassembling valve groups.
Diaphragm Replacement
Details the procedure for removing, cleaning, and installing a new diaphragm.
Pushing Rod Seal Replacement
Guides on replacing the pushing rod seal, including draining oil and seal installation.
Gearbox Oil Check and Replacement
Explains how to check and replace the gearbox oil, recommending full replacement.
Troubleshooting
Malfunctions and Possible Solutions
Lists common issues like flow rate decrease, leaks, and their probable causes and fixes.
Decommissioning and Disposal
Decommissioning Procedures
Outlines steps for safely decommissioning the pump before removal.
Disposal and Demolition
Advises on responsible disposal of pump components and waste materials.
Warranty and Service
Warranty Terms
Defines the warranty period and specifies exclusions for coverage.
Repairs to Assistance Center
Details the procedure for contacting AQUA and preparing the pump for repair.
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