Related Manuals for Atlas Copco XRVS 1300 CD7
Summarization of Contents
Safety Precautions
Introduction to Safety
Policy on providing safe, reliable, and efficient products, and manual usage.
General Safety Precautions
General safety guidelines and statements applicable to all units.
Safety During Transport and Installation
Guidelines for safely transporting and installing the compressor unit.
Safety During Use and Operation
Precautions for safe operation and use of the compressor.
Safety During Maintenance and Repair
Safety measures to follow during maintenance and repair activities.
Tool Applications Safety
Guidelines for safe use of tools in maintenance and repair.
Specific Safety Precautions
Specific safety measures for particular components or situations.
Leading Particulars
General Description
Overview of the compressor models, their stages, and working pressures.
Engine Details
Description of the 6-cylinder diesel engine and power transmission.
Compressor Description
Details of the screw-type compressor, rotors, bearings, and oil injection.
Compressor Oil System
Explanation of the oil boosting system and oil removal from air.
Regulation System
How the compressor output is matched to air consumption via pressure variation.
Compressor Components and Features
Cooling System
Description of the liquid-cooler, intercooler, and oil cooler for the engine and compressor.
Safety Devices
Details on shut-down sensors, safety valves, and main switches for protection.
Frame and Axles
Information on the frame, rubber buffers, and towbar with parking brakes.
Bodywork Description
Details on the bodywork openings, hinged doors, and sound-absorbing material.
Lifting Beam Access
Information on how to access the lifting beam through a small door.
Serial Number Location
Location of the serial number on the compressor.
Control Panel Description
Location of the control panel and its components.
Data Plate Information
Details found on the compressor's data plate.
Regulating System Overview
Air Flow Explanation
Description of compressed air path, oil removal, and system pressure management.
Oil System Explanation
Details on the compressor oil system, oil circulation, and lubrication.
Operating Instructions
Parking, Towing, and Lifting Instructions
Safety precautions and procedures for parking, towing, and lifting the compressor unit.
Towing Instructions
Steps for safely attaching and towing the compressor unit with a vehicle.
Towbar Levelling Wagon
Procedure for adjusting the towbar's spring-loaded levelling device.
Lifting Instructions
Guidelines for safely lifting the compressor using appropriate equipment.
Preheater Option
Heater Operation Description
Explanation of the preheater's automatic heating sequence and levels.
Preheater Safety Before Restart
Checks required before starting the preheater after a period of inactivity.
Preheater Altitude Capability
Information on the preheater's operational limits based on altitude.
Starting and Stopping
Battery Switch Operation
Instructions for using and positioning the battery switch correctly.
Operations Overview
During Operation Checks
Regular checks to perform while the compressor is operating.
Battery Switch Caution
Important notes regarding the battery switch and its interaction with the preheater.
Control Panel Views
Main View Description
Description of the Main View screen and its navigation.
Measuring View Description
Description of the Measuring View screen and navigation.
Setup View Description
Description of the Setup View screen and navigation.
Alarm View Description
Description of the Alarm View screen and navigation.
During Operation Procedures
Set Pressure/Flow Setpoint
Procedure to adjust the requested pressure or flow setpoint on the controller.
Stopping the Compressor
DPF Regeneration Process
Information on DPF regeneration during stopping and the HEST icon.
Diesel Particulate Filter Regeneration
Automatic DPF Regeneration
Details on automatic DPF regeneration, including low speed regeneration scenarios.
Inhibiting DPF Regeneration
Procedure and implications of inhibiting DPF regeneration.
Increasing Soot Load
Causes and indicators of increasing soot load in the DPF.
Force DPF Regeneration
Steps to force DPF regeneration when it's inhibited or needed.
Settings and Configuration
Acknowledge Alarms
Procedure to acknowledge active alarms on the control panel.
Set Clock and Date
Instructions for setting the unit's internal clock and date.
Set Display Language
Procedure to change the display language of the control panel.
Set Measurement Units
Instructions for changing temperature, pressure, and flow units.
Change Display Settings
Procedure for adjusting display settings like backlight.
Go To Diagnostics
Steps to enter diagnostics mode for ECU and engine data.
Maintenance Information
Maintenance Liability
Manufacturer's disclaimer regarding non-original parts and modifications.
Service Paks Overview
Explanation of Service Paks for specific maintenance tasks.
Using Service Paks
Benefits and ordering information for genuine service parts.
Service Kits Overview
Description of service kits for specific repairs or rebuilding.
Storage Procedures
Guidelines for storing the compressor when not in use.
Maintenance Safety Precautions
Key safety measures before performing maintenance jobs.
Oil Specifications
Compressor Oil Details
Specifications and order numbers for synthetic compressor oils PAROIL S and S68.
Engine Oil Specifications
Details and specifications for PAROIL synthetic and mineral engine oils.
Oil Level Check
Check Engine Oil Level
Procedure for checking and topping up the engine oil level.
Check Compressor Oil Level
Procedure for checking and topping up the compressor oil level.
Oil and Oil Filter Change
Engine Oil and Filter Change
Reference to preventive maintenance schedule for engine oil and filter replacement.
Topping Up Compressor Oil
Step-by-step guide to topping up the compressor oil level.
Compressor Oil and Filter Change
Factors influencing oil change intervals and recommendations for high-humidity conditions.
Coolant Specifications
PARCOOL EG Coolant
Description and benefits of PARCOOL EG coolant.
Handling PARCOOL EG
Storage, compatibility, and measurement guidelines for PARCOOL EG coolant.
Coolant Check Procedure
Methods for checking coolant condition: visual, pH, and glycol concentration.
Topping Up/Replacing Coolant
Procedures for topping up or replacing the engine coolant.
Topping Up Coolant Without Draining
Formula and graph to estimate topping up quantity of PARCOOL EG Concentrate.
Topping Up Coolant After Draining
Formula and graph to estimate topping up quantity after limited coolant drainage.
Replacing the Coolant
Cleaning Coolers
Instructions for cleaning the coolers to maintain cooling efficiency.
Battery Care and Maintenance
Electrolyte Handling
Information on electrolyte composition and safe handling.
Activating Dry-Charged Battery
Step-by-step guide to activating a new dry-charged battery.
Recharging a Battery
Procedure for safely recharging a compressor battery.
Battery Maintenance
Tips for keeping the battery clean, dry, and terminals tight.
Compressor Element Overhaul
Information on when and how to perform compressor element overhaul.
Adjustments and Servicing Procedures
Pneumatic Regulating System Adjustment
Instructions for adjusting single and dual pressure regulating systems.
Air Filters (Engine/Compressor)
Cleaning the Dust Trap
Procedure for cleaning the dust trap using the vacuator valve.
Replacing Filter Elements
Steps for replacing air filter elements and safety cartridges.
Fuel System
Priming Fuel System
Instructions for priming the fuel system under various conditions.
Replacing Filter Elements
Cleaning Crankcase Breather Filter
Procedure for cleaning the crankcase breather filter's wire mesh.
Brake Adjustments
Brake Shoe Adjustment
Procedure for adjusting brake shoes and checking brake equalization.
Brake Adjustment Wagon Linkage
Adjusting linkage and testing parking brake on the brake adjustment wagon.
Problem Solving
Low Compressor Capacity/Pressure
Troubleshooting steps for issues with compressor capacity or pressure.
Compressor Overheating Troubleshooting
Diagnosing and fixing compressor overheating issues.
Alternator Precautions
Safety precautions related to the alternator and battery connections.
Heater Failure Troubleshooting
Heater Not Starting
Troubleshooting steps when the heater fails to start.
Heater Flame Extinguishes
Troubleshooting steps when the heater flame extinguishes.
Heater Shuts Off
Troubleshooting steps when the heater unexpectedly shuts off.
Control Unit Locked
Troubleshooting steps when the control unit becomes locked.
Available Options
Undercarriage Option
Description of the undercarriage option for site mobility.
Support Mounted/Large Fuel Tanks
Details on support mounting and integrating larger fuel tanks.
Skid/Large Fuel Tanks Option
Description of skid mounting and integrating larger fuel tanks.
Technical Specifications
Torque Values
Recommended torque values for general and critical assembly applications.
Compressor/Engine Specifications
Reference Conditions
Specified inlet conditions for compressor performance data.
Performance Limitations
Operating limitations for receiver pressure, ambient temperature, and starting.
Design Data
Compressor Design Data
Design details for the compressor, including stages and oil sump capacity.
Engine Design Data
Design details for the Caterpillar C18 engine, including bore, stroke, and output.
Unit Specifications
Electric Refuel Pump Specs
Specifications for the electric refuel pump, including flow rate and priming.
Remote Control Range
Specifications for the remote control range.
Compressor Dimensions and Weight
Dry Weight Specifications
Dry weight specifications for different compressor configurations.
Wet Weight Specifications
Wet weight specifications including fuel for different configurations.
Legislation Compliance
Pressure Equipment Directive Compliance
Information on parts subject to Pressure Equipment Directive 97/23/EC.
Safety Valve Legislation
Specific legislation for safety valves (Category IV).
Air Oil Separator Legislation
Legislation regarding Air Oil Separators.
Machine Directive Compliance
Parts subject to Machine Directive 89/392/EC.
Art. I, Paragraph 3.3 Compliance
Parts subject to Art. I, Paragraph 3.3.
Disposal and Environmental Policy
General Disposal Guidelines
Atlas Copco's approach to minimizing environmental effects of products.
Disposal of Materials
Procedures for disposing of contaminated substances, batteries, and fluids.
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