Related Manuals for HIAB L-HiPro 235
Summarization of Contents
1. Introduction
1.1. Manual Scope and Purpose
Details the manual's content, intended audience, and overall purpose.
1.3. Safety Indication Guide
Explains the meaning and importance of DANGER, WARNING, and CAUTION symbols.
2. Crane Structure and Components
2.1. Major Crane Assemblies
Identifies the main functional groups of the HIAB crane.
2.2. Crane Base & Slewing System
Describes the components of the crane's base and slewing mechanism.
2.3. Stabiliser System
Details the parts and function of the crane's stabiliser system.
2.4. Boom System
Outlines the components that make up the crane's boom structure.
2.8. Hydraulic System Components
Details the main hydraulic components within the operating system.
3. Safety Precautions and Warnings
3.1. Operating Conditions and Wind Speeds
Specifies safe environmental conditions and wind limits for crane operation.
3.3. Crane Capacity and Loads
Covers definitions related to crane capacity, load moments, and maximum loads.
3.3.3. Maximum Load Capacity
Explains how lifting capacity is determined and the importance of the load plate.
3.3.4. Maximum Load Moment
Details the concept of maximum load moment and its relation to OLP.
3.5. Crane Operation Procedures
3.5.1. Pre-Operation Checks and Preparations
Lists essential checks and preparations before starting crane use.
3.5.2. Safe Crane Operation Practices
Provides critical guidelines for safe and effective crane operation.
3.5.5. Lifting Equipment Usage
Details safety and operational procedures for using lifting accessories.
3.5.7. Ending Crane Operations Safely
Outlines the correct steps to safely conclude crane operation.
4. The HiPro System
4.1. SPACE X4 Control System
Introduces the SPACE X4 control system and its benefits.
4.2. Safety System Functionality
Explains how the crane's safety system monitors and controls movements.
4.10. XSDrive Controller Operation
Covers the XSDrive controller, its features, and operation.
4.11. CombiDrive Controller Operation
Details the CombiDrive controller's functions, displays, and buttons.
5. Starting Crane Operation
5.1. Initial Setup and Levelling
Guides on vehicle placement and ensuring a level surface for safe operation.
5.2. Stabiliser System Setup
Explains the procedure for extending and setting the stabiliser system.
5.3. Deploying Boom from Transport Position
Details the steps to safely move the boom system out of its transport configuration.
6. During Operation
6.1. Crane Operating Features
Describes various operational features and controls available on the crane.
6.2. OLP Overload Protection System
Explains the Overload Protection system and its indications.
6.3. Temporary OLP Release Procedure
Provides instructions on how to temporarily release OLP in overload situations.
7. Ending Crane Operation
7.1. Boom System to Transport Position
Details how to retract and secure the boom system for transport.
7.2. Stabiliser System to Transport Position
Outlines the process of placing the stabiliser system into transport configuration.
7.4. Emergency Operation Procedures (Valve-V200)
Covers emergency procedures for bringing the crane to a transport position.
8. Maintenance and Service
8.3. Following Maintenance Instructions
Emphasizes adherence to maintenance schedules and professional service.
8.3.1. Daily Inspection Checklist
Lists daily checks to ensure crane safety and operational readiness.
8.3.2. Monthly Inspection & Maintenance
Details monthly tasks for inspection and routine maintenance.
8.3.3. Annual Maintenance Schedule
Outlines the mandatory annual inspection and maintenance requirements.
8.4. Lubrication Procedures
Provides guidance on greasing and lubricating crane components.
8.8. Troubleshooting Common Issues
Offers solutions for common faults and system errors.
9. Decommissioning
9.1. Decommissioning a Crane Responsibly
Guides on the environmentally sound disposal and recycling of the crane.
10. Technical Data
10.1. Load Plate Table
Information table for installer to fill in load capacities (meters and kilos).
10.4. Daily Inspection Checklist
A printable checklist for daily operational inspections.
10.5. Monthly Inspection Checklist
A printable checklist for monthly maintenance inspections.
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