HIAB 410K PRO Operator's Manual
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HIAB 410K PRO Operator's Manual

HIAB 410K PRO Operator's Manual

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HIAB 410K PRO
Operator's Manual GB
This operator's manual is an Original Instruction and applies to cranes with serial number from:
4100056.
2021-07

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Summary of Contents for HIAB 410K PRO

  • Page 1 HIAB 410K PRO Operator's Manual GB This operator’s manual is an Original Instruction and applies to cranes with serial number from: 4100056. 2021-07...
  • Page 2 However, note that some of the content included in the 'Hiab AR+ App' may differ from the actual configuration of your crane and is subject to updates and changes from Hiab without prior notice.

  • Page 3: Table Of Contents

    2.5. Ladder .................. 11 2.6. Operating system - hydraulic components ......... 12 2.7. LHV Load holding valves ............. 13 2.8. Description of HIAB 410K Pro ............13 3. Safety precautions and warnings .............. 14 3.1. Operating conditions ..............14 3.2. Wind speeds ................15 3.3.
  • Page 4 9. Decommissioning ................77 9.1. Decommissioning a crane ............77 10. Technical Data .................. 79 10.1. Documentation ............... 79 10.2. Identification of the loader crane ........... 79 10.3. Daily inspection checklist ............80 10.4. Monthly inspection checklist ............81 HIAB 410K PRO...

  • Page 5: Introduction

    • Store the Technical Data and manuals from the Installer, together with this Operator's manual. NOTE The manufacturer reserves the right to change specifications, equipment, operating instructions and maintenance instructions without prior notice. HIAB 410K PRO...

  • Page 6: Cleanliness Certificate

    Equipment (the “Information”). Such Information may be used for optimizing the Equipment, or any related equipment or services as well as for Hiab's internal business and/or operating purposes. Hiab shall be responsible for complying with applicable laws and regulations related to such Information.
  • Page 7 Never operate the crane when you are sick, tired, under the influence of medicines, alcohol, or other drugs. • Take the delivery instructions from your Hiab authorised service workshop, or receive instruction from an experienced person from your own company before you start to operate your crane.
  • Page 8 • Carry out yourself only the service and maintenance work you have the requisite knowledge and experience of. • All other maintenance work may only be carried out by a Hiab authorised service workshop. • Make sure that every defect is rectified immediately, according to the instructions.

  • Page 9: Structure And Parts Of The Crane

    Structure and parts of the crane 2. Structure and parts of the crane 2.1. Main groups This HIAB crane consists of the following main groups: • Crane base with column and slewing system • Stabiliser system • Boom system • Operating system - hydraulic components Some accessories can be fitted depending on your crane configuration: •...

  • Page 10: Boom System

    Different hooks can be mounted depending on the crane model. DANGER Never exceed the maximum permissible loading of the hook. Separate lifting accessories [option] Separate lifting accessories, help to make or use a slinging device: shackles, eye-bolts etc. HIAB 410K PRO...

  • Page 11: Ladder

    Structure and parts of the crane 2.5. Ladder The access to the high seat is through a ladder placed at one side of the base. HIAB 410K PRO...

  • Page 12: Operating System - Hydraulic Components

    (6) Hydraulic hoses and lines (12) Load holding valve (3) Oil cooler [option] (7) Slewing cylinders / Slewing motors Pressure filter [option] (4) Main control valve Actuators: (8) First boom cylinder (9) Second boom cylinder (10) Extension cylinder/s HIAB 410K PRO...

  • Page 13: Lhv Load Holding Valves

    To operate a hydraulic cylinder equipped with a load holding valve, an opening pressure is required. 2.8. Description of HIAB 410K Pro The HIAB 410K Pro are compact, fully hydraulically operated goods cranes. Stress history class S1 according to EN 13001-1. Lifting capacity: •...

  • Page 14: Safety Precautions And Warnings

    In cold weather, start the crane as follows: • Engage the power take-off at low rpm. • Allow the system to idle for a few minutes. • Operate stabiliser legs up and down for one minute, in order to warm up the oil. HIAB 410K PRO...

  • Page 15: Wind Speeds

    Usage of the crane The HIAB loader crane is used to lift and move loads in the working area permitted by the load plate and the load diagram. The cranes are normally mounted on a vehicle but they can also be mounted on a fixed base plate.
  • Page 16 • Installation of informative posts, road signs, notice boards, traffic lights, street lights… Forbidden duties: • Crane mounted onboard ships or floating structures, only permitted in cases authorised by Hiab • Continuous use as a production crane in assembly lines, foundries…, except for cranes prepared for that purpose •...

  • Page 17: Noise Declaration

    Particular installations can be quieter, in which case a post installation noise measurement in accordance with clause 6.3 of EN 12999:2011 may be used to prove this. 3.3.2. Signs on the crane 3.3.3. Maximum load [AR+] Lifting capacity HIAB 410K PRO...
  • Page 18 The load curves show the maximum load that may be lifted at a given reach and height. For a given maximum load, the possible working zone is to the left of the load curve. The lifting capacity for some cranes is limited in the high lifting area. HIAB 410K PRO...

  • Page 19: Maximum Load Moment

    3.3.4. Maximum load moment If your crane has reached the maximum load moment (lifting capacity), the OLP gives a warning and locks any crane movement that will increase the load moment. This is known as an OLP situation. HIAB 410K PRO...
  • Page 20 Working close to the load Always try to lift the load with the extension boom retracted, however not completely. The crane then has the greatest lifting capacity. Place the vehicle as close as possible to the load. HIAB 410K PRO...

  • Page 21: Signals When Using A Crane [Ar+]

    • The country-specific regulations for crane operator signals are to be used. Signals in this manual give a number of standard signals that can be used. HIAB 410K PRO...
  • Page 22 Stop all crane movements / Hold the load in position Raise the open hand, with the palm clearly visible, and arm at shoulder height. Keep the hand still. Emergency stop for all movements by the crane Raise the hands and the arms to an oblique angle. HIAB 410K PRO...
  • Page 23 • Sideways movement outwards with both hands. Thumbs outwards. • Sideways movement inwards with both hands. Thumbs inwards. Turn in the direction indicated Indicate the direction with the hands. Open the tool Extend the arms at shoulder height, with the palms facing downwards. HIAB 410K PRO...
  • Page 24 Lift the open tool a little Extend both arms at shoulder height, with the palms facing upwards. Make vertical movements with both arms outstretched. Keep the tool in position briefly Raise the hand drooping slightly, with the fist clenched. HIAB 410K PRO...

  • Page 25: Use Of The Crane

    • Slide the stabiliser extension, on both sides of the vehicle, completely out if possible. Then lower the stabiliser legs for support. • Never operate stabiliser legs/ extensions if there is a load suspended from the crane. HIAB 410K PRO...

  • Page 26: Preparations For Use

    • Make sure that the parked truck does not block emergency exits, pedestrian roads or no-parking zones unless you have permission. • Make sure that both the truck and the crane do not block the visibility of important signs for other users of the area (for example, road signs). HIAB 410K PRO...
  • Page 27 DANGER When you go into or out from the control station, use only handles and supports on the crane that were specifically made to help the operator to go into or out from the control station. HIAB 410K PRO...

  • Page 28: Crane Operation

    During operation, never stand below the boom system or load! • Do not slew the crane, nor lift the first boom, nor lift the second boom into their ends positions at full speed. This can damage the crane. HIAB 410K PRO...
  • Page 29 Your crane has a rack-and-pinion slewing system which provides more than 360° of rotation. As part of the initial orientation and training: Look at the plate(s) on the column to see the position of the 'slewing stop' (slewing stops). HIAB 410K PRO...
  • Page 30 (B). CAUTION Repeated rotation of the crane against the slewing stops during operation can cause major crane base damage. If this operation happens, it will be considered as a misuse of the crane. HIAB 410K PRO...

  • Page 31: Driving With The Crane

    Make sure that no part of the crane ever comes in contact with overhead power lines. NOTE • For further instructions, refer to the vehicle's manual(s). • Make sure that you always obey local traffic rules when driving with a crane. HIAB 410K PRO...

  • Page 32: Use Of Lifting Equipment

    Safety precautions and warnings 3.5.4. Use of lifting equipment DANGER • Only use lifting accessories that are suitable for your crane. Contact a HIAB service workshop. • Never attempt to install add-on lifting accessories yourself! • Add-on lifting accessories may only be installed by an authorised HIAB service workshop.

  • Page 33: Ending Crane Operation

    • Disengage the PTO or power supply after work. • If you drive with the PTO or power supply engaged, this will cause serious damage to the PTO/gearbox combination. • Only after doing the above, you can drive the vehicle away. HIAB 410K PRO...

  • Page 34: The Safety System

    If you do not use the system for 30 minutes, it will switch itself off, in order to prevent draining the truck battery. This feature can be cancelled. Contact your Hiab authorised service workshop. 4.2. How the safety system works The safety system works as follows: On the crane there are various sensors and indicators which send signals about the crane’s load,...

  • Page 35: Components Of Space 3000 Safety System

    The Safety system DANGER Never try to repair the control system yourself. Repairs may only be made by a Hiab authorised service workshop! 4.3. Components of SPACE 3000 Safety System Control valve (1) • The crane can be operated from the main control valve.
  • Page 36 Always operate the lever according to the function on the symbol sign. Basic crane symbols and functions SYMBOLS FUNCTIONS SYMBOLS FUNCTIONS Slewing Second boom Hydraulic First boom extensions Accesories symbols and functions. (If delivered). SYMBOLS FUNCTIONS SYMBOLS FUNCTIONS Rotation tool Tool Tool HIAB 410K PRO...

  • Page 37: Main Control Valve

    • 2-function/4-function control valve included in the main control valve • 2-function control valve • 4-function control valve. You can operate the stabiliser control valve manually or remotely. On remote-controlled cranes the stabiliser control valve levers are only to be used for emergency operation. HIAB 410K PRO...

  • Page 38: High Seat

    It creates a virtual cage around the area where the crane operator stands, while manually operating the crane. HIAB 410K PRO...

  • Page 39: User Panel Space 3000

    Green light on: Time to service the crane. Red light on: A non-critical error detected in the system. Red light flashing: Critical error is stopping the crane. Diagnostic required. Red light dubble flash: CAN Error, crane stops. HIAB 410K PRO...
  • Page 40 Light off: Inside slewing sector, reduced capacity. Red light on: OLP. Vehicle has reached a stability limit. (Also all the 1st boom diodes will light red). Lamp test for the User Interface SPACE 3000 See: Daily inspection. HIAB 410K PRO...

  • Page 41: Starting Crane Operation

    60º NOTE • Operating the crane in to and out of transport position must also be done with the vehicle completely levelled. • Activate the parking brake and place chocks under the wheels to prevent vehicle movement. HIAB 410K PRO...
  • Page 42 Manual controlled stabiliser extensions and legs When in manual operation: On the side where the stabiliser extension and leg will be operated, press the button to activate. Go to: Extend stabiliser extensions and set stabiliser legs SPACE 3000 HIAB 410K PRO...

  • Page 43: Stabiliser System And Ground Conditions

    Extra long 265-285 395-425-505-335K-410K-435K 322-377-328-352-362-388 Medium stab. exten. 422-477 Long stab. exten. Extra long stab. exten. 358-398-408-418 528-548-558-638-658 858-1058 HIAB Auxiliary stabilisers NOTE Sign that shows the maximum force that the stabiliser legs can apply to the ground. HIAB 410K PRO...

  • Page 44: Extend The Stabiliser Extensions

    The procedure of setting the stabiliser extensions differs depending on the type of stabiliser extensions. Repeat the instructions for the stabiliser extension on the other side of the vehicle. For auxiliary stabiliser system [option]: Repeat the process. HIAB 410K PRO...

  • Page 45: Set The Stabiliser Legs [Ar+]

    Take care not to lower the stabiliser leg onto your foot. NOTE For cranes with VSL the stabiliser leg downward movement is automatically stopped at a pre-given force level. To exceed this pre-given force level, operate the stabiliser leg down once again. HIAB 410K PRO...

  • Page 46: Operate The Boom System Out Of Transport Position

    • A crane with add-on equipment can differ from the operations described in this section. • For this reason study the operating instructions for add-on equipment carefully. Once the stabiliser extensions and legs are ready you can start using the crane. HIAB 410K PRO...
  • Page 47 "A". Sticker "C" will be visible. Do this operation carefully to avoid damaging parts "A" and "B". Raise the first boom (3) again. Slew the crane (4) and operate the boom system (5) to working position. HIAB 410K PRO...
  • Page 48 Starting crane operation Extend the hydraulic extensions (6). The crane is now ready for use. HIAB 410K PRO...

  • Page 49: During Operation

    In this case, SPACE will calculate the pressure increasement over time and automatically release OLP. NOTE Do not operate heavy loads with the extensions fully retracted. In an OLP situation, it is an advantage to be able to retract the extensions. HIAB 410K PRO...
  • Page 50 NOTE In case of a crane breakdown, the use of OLP release will be part of the investigation. If the use of OLP release is to excessive it might affect warranty. HIAB 410K PRO...

  • Page 51: Ending Crane Operation

    Slew the crane (3) until the crane position is parallel to the vehicle. Lower the boom system (4). Operate the boom system against underside of the first boom (5). The crane tip matches with the stop plate "B". HIAB 410K PRO...

  • Page 52: Placing The Stabiliser Extensions And Legs In Transport Position [Ar+]

    Lower the boom system against the vehicle. Check that the boom system is prevented from moving laterally and vertically. Selector valve Move lever (1) to stabilizer position. 7.2. Placing the stabiliser extensions and legs in transport position [AR+] Activate operation of stabiliser extensions and legs. HIAB 410K PRO...
  • Page 53 3. Remove the extra support plate (1). Retract the stabiliser leg completely. Retract the stabiliser extension completely. WARNING Risk of crushing injuries. Always keep hands away from moving parts during operation. HIAB 410K PRO...

  • Page 54: Switching Off The Safety System

    On the main control valve: DANGER To operate the crane like this is HIGHLY DANGEROUS because during emergency operation all crane security is disconnected. Always go to/contact a Hiab authorised service workshop when the seal wire has been broken. HIAB 410K PRO...

  • Page 55: Transport Warning [Option]

    After use always put the crane into the transport position! When you have to park the boom on the load space, or over the load, secure the boom and the lifting accessories to prevent any unintentional movement of the crane and the lifting accessories. HIAB 410K PRO...

  • Page 56: Maintenance And Service

    DANGER • Do not do any welding work on the crane. Welding work on the crane may only be carried out by a Hiab authorised service workshop, or in close consultation with Hiab. • Do not drill into the crane yourself. Drilling...

  • Page 57: Warranty

    • The "Warranty – Terms and Conditions" specified in the "Service & Warranty Manual" are fulfilled. • The crane is inspected and maintained, by a Hiab authorised service workshop as specified in the "Service & Warranty Manual". • Original HIAB parts are used for every repair or maintenance work.
  • Page 58 Maintenance intervals: • Carried out by the operator: daily and monthly inspection. • Carried out by Hiab or a Hiab authorised service workshop: ◦ 1st service: to be made after 50 hours of use. ◦ Regular service: to be made when one of these conditions are met: ▪...
  • Page 59 NOTE Always lubricate after cleaning the crane. WARNING Keep the devices to go into the control station (handles, supports, platforms...) clean from oil, grease and dirt to prevent slipping and falling. HIAB 410K PRO...

  • Page 60: Daily Inspection

    • Check that the Stop buttons are undamaged and working properly. Levers • Check that the levers operate smoothly. • Check that the levers return to neutral position. Controller • Do a check of the controller functionality. HIAB 410K PRO...
  • Page 61 In the event of damage that presents a safety risk: • Do not use the crane. • Have the damage repaired immediately by a Hiab authorised service workshop. Hooks Always keep the hook clean. Use a cloth to wipe away any dirt.
  • Page 62 In the event of damage or worn to prevent a safety risk: • Do not use the hook. • Have the damage repaired immediately by a Hiab authorised service workshop. Add-on equipment and separate accessories (hoist, JIB, etc.) • Check the cables, cable connections, the cable guides and the attachment points for the add-on equipment.
  • Page 63 • Make sure that all security seal wires (Ex. LHV, dump valves, etc...) are not broken. Always go to/contact a Hiab authorised service workshop when the seal wire has been broken. • Check oil level in the tank. If necessary, fill to correct level.

  • Page 64: Monthly Inspection And Maintenance

    • Inspect all the pivot pins and bushings for the crane boom and cylinders for damage, play, etc. Bolts and screw fixings • Check that bolt and screw fixings are tight. If not, contact a Hiab authorised service workshop Cables and sensors •...

  • Page 65: Annual Maintenance

    Maintenance and Service 8.3.3. Annual maintenance Take the crane, at least once a year, to a Hiab authorised service workshop for inspection and maintenance. The workshop must carry out the following maintenance tasks at least once a year. Hydraulic oil •...

  • Page 66: Lubrication Schedule

    Use a Teflon grease spray to lubricate the extensions and mobile parts. 8.4.1. Lubrication schedule Lubricate after every 16 hours of use. Lubricate after every 50 hours of use. A: Internal pads B: Internal guides See chapter of Slewing housing Lubrication HIAB 410K PRO...

  • Page 67: Greasing The Upper Column Bearing And Three-Point Bridge

    2. Slew the crane a little. 3. Grease it again and repeat until the column has completed one turn. If you are greasing the upper column bearing with help: One person greases the upper column bearing, while another carefully slews the crane. HIAB 410K PRO...

  • Page 68: Lubrication Of Slide Pads In Boom System

    1. Remove the screw (2) and mount a grease nipple. 2. Add grease until grease appears between house (3) and shank (4). 3. Mount the screw (2). Use a bearing grease, type "Texaco Multifak EP 2" or equivalent quality. HIAB 410K PRO...

  • Page 69: Checking And Topping Up Oil Levels

    2. Top up through the filling hole (1) with hypoid gear oil. 3. Make sure that the oil level is between the maximum and minimum levels on the measuring stick (1) or on the level glass (2). HIAB 410K PRO...

  • Page 70: Checking Of The Oil Level Of The Tank

    Hydraulic oils must have been dealt with according to cleanliness requirements ISO 4406: -/16/13. Hydraulic oil that is approved for HIAB products must comply with one of the following standards or equivalents: • ISO 11158 HV •...
  • Page 71 The recommended viscosity during normal working conditions is between 16 and 40cSt. Hiab strongly recommends an oil working temperature below 70°C. If necessary consider an oil cooler or heater. NOTE If you need to work at a temperature below -25, contact a Hiab authorised service workshop. HIAB 410K PRO...

  • Page 72: Replacement Of Filters

    Maintenance and Service Environmentally friendly oil The environmentally friendly oils recommended for HIAB products are ester based synthetic hydraulic fluids (synthetic ester). CAUTION Vegetable oils do not meet Hiab requirements and must not be used. After filling the tank 1. Operate each crane function to its end positions.

  • Page 73: Bleeding Air From The Hydraulic System

    Slowly operate each hydraulically operated add-on equipment such as hoist, grapple, pallet fork, etc. to their end position at least two times. CAUTION Do not keep the lever engaged at the end position of each movement. Check the oil level in the tank and top up if necessary. HIAB 410K PRO...

  • Page 74: Troubleshooting

    Faults in the crane must be rectified immediately. DANGER • Only correct yourself the faults that according to the table you may rectify. • Follow the instructions exactly! • All other faults must be corrected by personnel in a Hiab authorised service workshop! Fault Probable cause...
  • Page 75 Oil level in the tank Top up the oil tank and is too low. bleed the hydraulic system. The pump is faulty Go to a Hiab authorised service workshop. The stabiliser extensions do not The extensions are Unlock the extensions.
  • Page 76 Example: 3 active errors, 003, 014 and 028 Clear errors In Error display mode, errors can be cleared (as in SPACE terminal) by pressing the button for 2 seconds until the clear errors symbol is shown in the display. HIAB 410K PRO...

  • Page 77: Decommissioning

    Energy waste can be utilised by incinerating it at a proper waste incineration plant. • Spiral wraps, manufactured from polyethene, plastic, bearings (cleaned of lubricants) used in the column, beam system etc, manufactured from polyamide plastic. HIAB 410K PRO...
  • Page 78 EU legislation. When one of these parts reaches the end of its life, take it to a collection site designated by local authorities. Responsible collection and recycling help protect natural resources, the environment, and human health. HIAB 410K PRO...

  • Page 79: Technical Data

    10.2. Identification of the loader crane The information below is to be filled in by the installer. The same information will be found on the serial number plate on the crane: Mark: HIAB Type: ......Serial number: ......Manufact. year: ......HIAB 410K PRO...

  • Page 80: Daily Inspection Checklist

    Horn and LED test If you find a fault that prevents you from operating the crane safely, contact a Hiab authorised service workshop. Do not try to repair the fault, it can cause you injury or you can damage the equipment.

  • Page 81: Monthly Inspection Checklist

    Pump attachment screws Gateway connectivity If you find a fault that prevents you from operating the crane safely, contact a Hiab authorised service workshop. Do not try to repair the fault, it can cause you injury or you can damage the equipment.
  • Page 82 This page is intentionally left blank. HIAB 410K PRO...

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