Table of Contents
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Table of Contents
Related Manuals for Robopac ORBIT 12
Summarization of Contents
General Information
Purpose of the Manual
Explains the manual's aim to prevent risks and guide operators for safe machine interaction.
Manufacturer and Machine Identification
Details information found on the machine's identification plate for operational safety.
Terms and Definitions
Defines recurring terms used in the manual to ensure clear understanding of operations.
Pictograms Indicating Danger
Summarizes safety pictograms indicating critical danger situations and associated hazards.
Pictograms Indicating Prohibition
Lists safety pictograms that indicate prohibited actions to prevent hazards.
Pictograms Indicating Obligation
Outlines safety pictograms that signify mandatory actions for operator safety.
How to Request Assistance
Provides contact information and required details for requesting technical assistance or spare parts.
Attached Documentation
Lists the documents provided with the machine, including conformity declarations and diagrams.
How to Read the Instructions for Use
Guides users on how to navigate and understand the manual's structure and content.
Safety Information
General Safety Warnings
Provides fundamental safety instructions and emphasizes understanding manual directives for accident prevention.
Safety Warnings for Handling and Installation
Details essential safety precautions for machine handling, loading, transport, and installation procedures.
Safety Warnings for Use and Operation
Highlights critical safety rules for operating the machine, including proper use of safety devices.
Safety Warnings Related to Misuse
Addresses potential misuses of the machine and outlines employer obligations for operator safety.
Reasonably Foreseeable Misuse
Defines foreseeable misuse scenarios and lists improper uses to avoid for machine safety.
Employer Obligations
Specifies employer duties regarding operator training, information, and authorization for safe machine operation.
Safety Warnings on Residual Risks
Identifies specific residual risks inherent to the machine's design and operation.
Safety Warnings for Adjustments and Maintenance
Outlines crucial safety measures to be followed during machine adjustments and maintenance procedures.
Safety Warning for the Electrical Equipment
Specifies environmental and operational conditions crucial for the safe functioning of electrical components.
Information and Safety Signs
Illustrates and describes the location and meaning of various safety and information signs affixed to the machine.
Perimeter Areas
Shows the designated working and safety areas around the machine for operational zones.
Technical Information
Machine General Description
Provides a general overview of the rotary ring wrapping machine and its primary function.
Machine Models Description
Lists different machine models available and their configurations based on operating requirements.
Description of the Operation Cycle
Details various types of product wrapping cycles that the machine can perform.
Safety Device Description
Explains the function and location of various safety devices installed on the machine.
Description of Electrical Devices
Identifies and describes the function of key electrical components used in the machine's operation.
Description of Pneumatic Devices
Outlines the various pneumatic components and their roles in the machine's automated functions.
Description of Accessories on Request
Lists optional accessories available for the machine to enhance its functionality.
Technical Specifications
Provides detailed technical data and specifications for the machine's performance and capabilities.
Product Dimensions
Specifies the acceptable product dimensions for processing on the machine based on its design.
Machine Dimensions
Presents the physical dimensions of the machine for different models for installation planning.
Machine Dimensions with Conveyors
Details the machine's dimensions when equipped with optional conveyor systems.
Film Technical Features
Outlines the technical characteristics of the film used for wrapping operations.
Solenoid Valves Technical Features
Describes the technical functions of the solenoid valves used for pneumatic control.
Noise Level
Indicates the noise levels generated by the machine during operation and related safety precautions.
Installation Environment Characteristics
Specifies the required environmental conditions for safe and efficient machine installation.
Information on Handling and Installation
Recommendations for Handling and Loading
Offers essential guidelines for safe handling and loading procedures of the machine.
Packing and Unpacking
Describes the machine's packaging methods and provides instructions for safe unpacking.
Transport and Handling
Details methods for transporting the machine and emphasizes securing it during transit.
Handling and Lifting
Illustrates safe practices for moving and lifting the machine using forklift trucks.
Installation of the Machine
Provides step-by-step instructions for the correct installation and assembly of the machine.
Conveyors Assembly
Guides the user through the process of assembling and connecting the conveyor units.
Presser Unit Installation
Details the procedure for positioning and installing the presser units on specific machine models.
Recommendations for Connections
Offers important recommendations for making electrical and pneumatic connections safely and correctly.
Pneumatic Connection
Explains the steps for establishing the pneumatic connections required for machine operation.
Electrical Connection
Outlines the procedure for correctly connecting the machine's electrical power supply.
Information on Adjustments
Recommendations for Adjustments
Provides general safety recommendations before performing any machine adjustments.
Infeed and Outfeed Conveyor Height Adjustments
Details how to adjust the height of the infeed and outfeed conveyors for optimal product wrapping.
Roller or Skid Guides Adjustments (Optional)
Explains the adjustment procedure for optional roller or skid guides on the conveyors.
Position of Photocell
Guides on adjusting the position of photocells and reflectors for accurate product detection.
Pressers Adjustment
Describes how to adjust the height position of the presser units for different product types.
Presser Pressure Adjustment
Explains how to adjust the pressure of the pressers to securely hold products without deformation.
Adjustment of Spool Carriage Roller Clutch
Details the procedure for adjusting the spool carriage roller clutch for optimal film tension.
Wrapping Tension Adjustment
Provides instructions for adjusting the film wrapping tension for consistent results.
Information About the Use
Recommendations for Operation and Use
Offers essential recommendations for safe and efficient operation of the machine.
Description of the Controls
Explains the function of the main control buttons and features of the machine.
Description of Control Panel
Introduces the control panel, its display, and the function of its keys for machine operation.
Using the Panel
Guides on initial panel interaction, recipe selection, and starting the work cycle.
Main Page
Describes the main display page, its elements, and access to various functions and settings.
Operator and Password Change
Explains how to change the active operator and manage password access for security.
Default Password Reset
Provides instructions on how to reset the default password if forgotten.
General Parameter Settings
Details how to access and configure general machine parameters and settings.
Software Settings and Displays
Covers settings related to display brightness, software version, and HMI enabling.
Date and Time Setting
Guides on setting the correct date and time on the machine's control panel.
Description of Control Panel Manual Controls
Explains how to use the manual controls available on the control panel for specific movements.
Setting Modification Mode
Introduces modes for editing texts, values, and progressively adjusting parameters.
Texts and Values Editing
Details the process of editing text and values using the on-screen keypad.
Progressive Adjustment of Values
Explains how to incrementally adjust parameter values using dedicated buttons.
Copy Recipes Function
Describes how to copy recipes between the control panel and an SD card or PC.
Cycle Parameter Setting (Recipe Composition)
Guides on setting specific parameters for different wrapping cycles and recipes.
Cycle Reset
Explains how to reset the wrapping cycle and remove the product after stopping or power loss.
Machine Statuses
Describes the different operational statuses of the machine and how they are obtained.
Preparation of the Machine for Operation
Lists the necessary steps and checks before preparing the machine for a new operation cycle.
Machine Start-Up
Details the procedure for starting up the machine, ensuring all conditions are met for operation.
Cycle Start
Outlines the steps for initiating a wrapping cycle after ensuring the machine is ready.
Stop and Restart Types
Explains different types of machine stops and the procedures for restarting operation.
Maintenance Information
Recommendations for Maintenance
Provides general safety and procedural recommendations for performing maintenance tasks.
Periodical Maintenance Intervals
Lists scheduled maintenance tasks and their recommended intervals for optimal machine performance.
Condensate Drainage
Details the procedure for draining condensation from the pneumatic system.
Air Filter Cleaning
Explains how to clean the air filter to maintain pneumatic system efficiency.
Rotary Ring Handling
Describes how to handle the rotary ring, including releasing the motor brake for manual rotation.
Rotary Ring Belt Adjustment
Provides instructions for adjusting the belt tension on the rotary ring unit.
Infeed and Outfeed Conveyor Belt Adjustment
Details how to adjust the tension of the conveyor belts for proper operation.
Machine Cleaning
Offers guidelines for the general cleaning of the machine to ensure efficiency and longevity.
Fault Information
Some Suggestions on Operation
Offers solutions to common operational problems encountered during machine use.
Alarm Messages
Lists and explains common alarm messages, their causes, and recommended solutions.
Replacement Information
Recommendations for Replacing Machine Parts
Provides safety recommendations and guidelines for replacing machine parts.
Film Cutting Blade Replacement
Details the step-by-step procedure for replacing the film cutting blade.
Recommended Spare Parts List
Lists essential spare parts recommended to be kept on hand to avoid downtime.
Machine Decommissioning and Scrapping
Outlines procedures for safely decommissioning and scrapping the machine and its parts.
Annexes
Warranty Conditions
Explains the terms and conditions of the machine's warranty coverage.
Standard Machine Pneumatic Diagram
Provides the standard pneumatic diagram for the machine, illustrating component connections.
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