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Summary of Contents for Robopac Rotoplat DW 108-508
- Page 1 ROTOPLAT DW / DW-C 108-508 serial n° GB USE AND MAINTENANCE MANUAL “Translation of the original instructions” MACHINE WITH ROTATING PLATFORM FOR WINDING PLASTIC STRETCH FILMS 3710308590 Instructions manual code English Edition 1/1114...
- Page 3 DeCLARATiOn Of COnfORMiTy (Annex IIA DIr. 2006/42/EC) Robopac s.p.A. via fabrizio da Montebello, 81 - 47892 gualdicciolo republic of San Marino DeCLARes ThAT The MAChine is in COnfORMiTy WiTh DiReCTiVes European Parliament and Council Directive 2006/42/EC dated May 17, 2006...
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Page 5: Table Of Contents
MACHINE GENERAL DESCRIPTION ..17 AND USE ............ 45 3.2. DESCRIPTION OF THE OPERATION CYCLE 6.2. CONTROL DESCRIPTION ......45 “ROTOPLAT DW 108-508”......20 6.3. DESCRIPTION 3.3. DESCRIPTION OF THE OPERATION CYCLE OF THE USER INTERFACE ....... 46 “ROTOPLAT DW-C 108-508” ...... 20 6.4. - Page 6 SUMMARY 6.18. SET UP FOR WRAPPING PALLETISED LOADS ............65 6.19. STARTING AND STOPPING THE CYCLE . 66 6.20. CHANGE THE PRESSER HEIGHT .... 67 6.21. REEL LOADING.......... 70 6.22. “PLURIBALL” REEL LOADING ....71 MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS ....72 7.2.
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Page 7: General Information
Chapter GENERAL INFORMATION 1.1. PURPOSE OF THE MANUAL – The manual is an integral part of the machine and is aimed to provide the operator the instructions for use in order to prevent and reduce the risks that arise from man-machine interface. The information have been written by the manufacturer into Italian (the original language) in full compliance with the professional writing principles and the regulations in force. -
Page 8: Manufacturer And Machine Identification
Chapter 1 GENERAL INFORMATION 1.2. MANUFACTURER AND MACHINE IDENTIFICATION The illustrated identification plate is applied directly on the machine. It contains references and indispensable operating safety indications. A) Machine model. B) Machine’s serial number. C) Year of manufacture. D) Power supply voltage. E) Power supply frequency. -
Page 9: Terms And Definitions
Chapter 1 GENERAL INFORMATION 1.3. TERMS AND DEFINITIONS Some recurring terms found within the manual are described in order to provide a more complete image of their meanings ‒ Routine maintenance: Group of functions necessary to maintain suitable machine operations and efficiency. -
Page 10: Modes Of Requesting For Assistance
1.4. MODES OF REQUESTING FOR ASSISTANCE The distribution network ROBOPAC is at your service for any problem that requires technical support, to order spare parts, and for whatever new type of need that can help develop your business. Report the data displayed on the ID plate, the estimated hours you have used the machine, and the type of flaw you have uncovered when requesting technical support. -
Page 11: Safety Information
Chapter SAFETY INFORMATION 2.1. GENERAL SAFETY PRECAUTIONS – Carefully read the “Instructions for use” specified in the manual and those applied directly to the machine. It is important to dedicate a little time to read the “Instructions for use” in order to minimise the risks and avoid unpleasant accidents. –... - Page 12 Chapter 2 SAFETY INFORMATION – The machine must be handled with the aid of specific means (crane, forklift etc.) by qualified personnel capable of observing the safety requirements. – When using the lifting means, insert and/or fasten the devices (hooks, forks etc.) ONLY into the points provided on the package and/or the machine.
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Page 13: Safety Warnings For Use And Operation
Chapter 2 SAFETY INFORMATION 2.3. SAFETY WARNINGS FOR USE AND OPERATION – The operator must be trained and possess the proper knowledge required to carry out the specific tasks and must meet the conditions required for the safe use of the machine. –... -
Page 14: Safety Warnings Related To Incorrect Use
Chapter 2 SAFETY INFORMATION 2.4. SAFETY WARNINGS RELATED TO INCORRECT Incorrect use that can be reasonably expected – The predictable incorrect use consists of: “the use of the machine different from the indications given in the manual, that may stem from the easily predictable human behaviour”. - Page 15 Chapter 2 SAFETY INFORMATION – DO NOT clean or wash the machine with aggressive products to avoid damaging the components. – DO NOT replace the components with non-original spare parts or with different design and constructive features. – DO NOT leave the machine unattended at the end of the work without shutting it down first in safety conditions.
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Page 16: Safety Warnings On Residual Risks
Chapter 2 SAFETY INFORMATION 2.5. SAFETY WARNINGS ON RESIDUAL RISKS When designing and building the machine, the manufacturer has paid particular attention to the RESIDUAL RISKS that may affect the safety and health of the operators. The residual risks are: “all the risks that persists although all safety solutions have been applied and integrated during machine design”. - Page 17 Chapter 2 SAFETY INFORMATION – Body crushing hazard Do not linger in the machine operating area. – Body crushing hazard. Do not linger in the machine operating area. – Danger of collision and slipping Do not draw close to or climb onto machine parts (i.e.
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Page 18: Safety Warnings For Regulations And Maintenance
Chapter 2 SAFETY INFORMATION 2.6. SAFETY WARNINGS FOR REGULATIONS AND MAINTENANCE – Keep the machinery in maximum efficiency condition and perform all the scheduled maintenance operations provided for by the manufacturer. Proper maintenance will provide the best performance, a longer life span and constant compliance with safety requirements. -
Page 19: Information And Safety Signals
Chapter 2 SAFETY INFORMATION 2.7. INFORMATION AND SAFETY SIGNALS The figure indicates the position of the safety and information signs affixed to the machine. For each sign is specified the relative description: A) Electrical hazard sign Rotoplat DW 108 - 508 Do not access this area: risk of Rotoplat DW-C 108 - 508 electrical shock or electrocution. -
Page 20: Surrounding Areas
Chapter 2 SAFETY INFORMATION 2.8. SURROUNDING AREAS The illustration depicts the perimeter work areas of the machine. A) Operator’s working area Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 B) Pallet loading/unloading area C) Sorrounding area 1500 1500 1500 1500 14C214067... -
Page 21: Technical Information
Chapter TECHNICAL INFORMATION 3.1. MACHINE GENERAL DESCRIPTION ‒ The machine is a semi-automatic wrapper for wrapping doors and windows with stretch coating. With a few simple modifications the machine can also wrap palletised loads. ‒ DO NOT wrap or palletize products in packaging (boxes, containers for liquids, etc…) with an irregular form or one that does NOT guarantee their stability. - Page 22 Chapter 3 TECHNICAL INFORMATION The figure shows, as a reference only, the machine models and the tablesshow the data and the main specifications. Rotoplat DW 108 - 508 Pressure platen Unlocking foot switch Carriage drive Slide guide mast Locking clamps Rotating table Locking half flange (optional) Control panel...
- Page 23 Chapter 3 TECHNICAL INFORMATION Table 3.1.:Type of machine Model General Requirements Rotoplat DW 108 Rotoplat with film carriage type “FRD”. Rotoplat DW-C 108 Rotoplat DW 508 Rotoplat with film carriage type “PDS”. Rotoplat DW-C 508 Table 3.2.: Roll-holder carriage specifications Type of reel General Requirements holdingcarriage...
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Page 24: Description Of The Operation Cycle "Rotoplat Dw 108-508
Chapter 3 TECHNICAL INFORMATION 3.2. DESCRIPTION OF THE OPERATION CYCLE “ROTOPLAT DW 108-508” Phase 1: ‒ The operator places the load on Rotoplat DW 108 - 508 the rotating table andclasps the film in the blocking disk. Phase 2: ‒... -
Page 25: Safety Device Descriptions
Chapter 3 TECHNICAL INFORMATION 3.4. SAFETY DEVICE DESCRIPTIONS The figure shows the positioning of the devices on board of the machine. A) Reel carriage base microswitch: Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 stops the descentwhen there are obstacles underthe carriage. -
Page 26: Description Of The Electrical Devices
Chapter 3 TECHNICAL INFORMATION 3.5. DESCRIPTION OF THE ELECTRICAL DEVICES The figure shows the positioning of the devices on board of the machine. A) Gear motor: activates table rotation: B) G e a r m o t o r : a c t i v a t e s Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508... -
Page 27: Description Ofaccessories On Request
Chapter 3 TECHNICAL INFORMATION 3.6. DESCRIPTION OFACCESSORIES ON REQUEST To enhance the performance and to increase the versatility of the machine, the manufacturer furnishes the accessories listed below. – Mechanical pressure platen (A): Rotoplat DW 108 - 508 electrically controlled device Rotoplat DW-C 108 - 508 to stabilise the load, it is not necessary to adjust the height... - Page 28 Chapter 3 TECHNICAL INFORMATION – “Pluriball” reel carriage unit (C): Rotoplat DW 108 - 508 “PLURIBALL” suited for wrapping on corners Rotoplat DW-C 108 - 508 “PLURIBALL” or sides, using Pluriball orsimilar reels. It is equipped with “quick load” film and a safety device to stop the carriage.
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Page 29: Technical Specifications "Rotoplat Dw 108-508
Chapter 3 TECHNICAL INFORMATION 3.7. TECHNICAL SPECIFICATIONS “ROTOPLAT DW 108-508” The figure and table specify the dimensional characteristics and technicaldata of the machine. Door and window dimensions 14C214011 Palletised load dimensions 14C214012 Table 3.3.: Door and window dimensions (mm) (mm) - Page 30 Chapter 3 TECHNICAL INFORMATION Table 3.4.: Palletised load dimensions (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 2550 (H = 2400) 2780 (H = 2400) 1650 2755 1790 2313 1200x1000 2400 (B = 2780) 2950 (H = 2800) 3180 (H = 2800) 2800 (B = 3180) 3250 (H = 3100) 3480 (H = 3100)
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Page 31: Technical Specifications "Rotoplat Dw-C 108-508
Chapter 3 TECHNICAL INFORMATION 3.8. TECHNICAL SPECIFICATIONS “ROTOPLAT DW-C 108-508” The figure and table specify the dimensional characteristics and technicaldata of the machine. Door and window dimensions 14C214013 Palletised load dimensions 14C214014 Table 3.7.: Door and window dimensions (mm) (mm) (mm) (mm) (mm) - Page 32 Chapter 3 TECHNICAL INFORMATION Table 3.8.: Palletised load dimensions (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 2550 (H = 2400) 2780 (H = 2400) 1650 2755 1790 2313 1200x1000 2400 (B = 2780) 2950 (H = 2800) 3180 (H = 2800) 2800 (B = 3180) 3250 (H = 3100) 3480 (H = 3100)
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Page 33: Coil Technical Specifications
Chapter 3 TECHNICAL INFORMATION 3.9. COIL TECHNICAL SPECIFICATIONS Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 14C214015 Table 3.11.: Coil technical specifications Description Value Units of measurement Film spool dimensions (A) Maximum external diameter (D). Reel height (H). Film thickness. -
Page 34: Noise Level
Chapter 3 TECHNICAL INFORMATION 3.10. NOISE LEVEL The noise levels were measured in compliance with the standards. – ISO 4871 – ISO 11201 Description Measured level of A weighted emission sound pressure, in the operator position (LpA) Functioning in working conditions. 69,3 dB (A) Caution - Warning Prolonged exposure over 80 dB (A) may cause health problems. -
Page 35: Information On Handling And Installation Operations
Chapter INFORMATION ON HANDLING AND INSTALLATION OPERATIONS 4.1. RECOMMENDATIONS FOR HANDLING AND LOADING – Before performing any operation, the authorised operator must make sure that he/she understood the “Instructions for use”. – Carefully read the “Instructions for use” specified in the manual and those applied directly to the machine and/or the package. -
Page 36: Transport And Handling
Chapter 4 INFORMATION ON HANDLING AND INSTALLATION OPERATIONS 4.3. TRANSPORT AND HANDLING Transport, also according to the destination, can be performed by different vehicles. The diagram represents the most popular solutions. In the transportation phase, adequately Transport vehicles anchor the machine to the means of transport to avoid sudden shifting Important For further transportation, recreate... - Page 37 Chapter 4 INFORMATION ON HANDLING AND INSTALLATION OPERATIONS Slide guide mast assembly Rotoplat DW 108 - 508 1. Lift and position the slide guide Rotoplat DW-C 108 - 508 mast (H) over the rotating table in correspondence with the hinge. 2.
- Page 38 Chapter 4 INFORMATION ON HANDLING AND INSTALLATION OPERATIONS A s s e m b l i n g t h e p n e u m a t i c Rotoplat DW 108 - 508 clamping unit Rotoplat DW-C 108 - 508 1.
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Page 39: Fastening The Machine
Chapter 4 INFORMATION ON HANDLING AND INSTALLATION OPERATIONS 4.5. FASTENING THE MACHINE – W h e n y o u h a v e f i n i s h e d Rotoplat DW 108 - 508 assembling the units and checking Rotoplat DW-C 108 - 508 the levels, squaring, parallelism, and orthogonal shape, you must... -
Page 40: Pneumatic Connections
Chapter 4 INFORMATION ON HANDLING AND INSTALLATION OPERATIONS 4.7. PNEUMATIC CONNECTIONS Proceed as indicated. 1. Insert a flexible tube on the end Rotoplat DW 108 - 508 of the rubber fitting and fasten it Rotoplat DW-C 108 - 508 with a metallic screw clamp (A). 2. -
Page 41: Information On Adjustments
Chapter INFORMATION ON ADJUSTMENTS 5.1. RECOMMENDATIONS FOR ADJUSTMENTS Before performing any operation, the authorised operator must ‒ make sure that he/she understood the “Instructions for use”. ‒ Before carrying out any intervention, activate all the safety de- vices provided, stop the machine and assess if any residual energy is still present. - Page 42 Chapter 5 INFORMATION ON ADJUSTMENTS “PDS” type reel carriages - Replace the drawing gears Proceed as indicated. 1. Stop the machine in safety Rotoplat DW 508 conditions. Rotoplat DW-C 508 2. Remove transmission cover (A). 3. Loosen the belt (C) through the tensioner (B).
- Page 43 Chapter 5 INFORMATION ON ADJUSTMENTS The table lists the pre-stretch values obtainable with the relevant driving ratio. Important Set the pre-stretch depending on the resistance and the quality of the coating to obtain low consumption. Table 5.1.: Pre-stretch values. Gear code (L) Gear code (N) Pre-stretch No.
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Page 44: Reel Carriage Lifting Chainadjustment
Chapter 5 INFORMATION ON ADJUSTMENTS 5.3. REEL CARRIAGE LIFTING CHAINADJUSTMENT Proceed as indicated. 1. Lift the spool carriage (with Rotoplat DW 108 - 508 machine operation set to “manual Rotoplat DW-C 108 - 508 mode”) up to “top” end stroke. 2. -
Page 45: Chain Adjustment
Chapter 5 INFORMATION ON ADJUSTMENTS 5.4. TABLE ROTATION CHAIN ADJUSTMENT Proceed as indicated. Rotoplat DW 108 - 508 1. Remove the cover guard (A) Rotoplat DW-C 108 - 508 2. Loosen the fastening screws (B) of the gear-box 3. Tighten the screw (C) with a torque wrench (element not supplied) up to the torque 5 Nm. -
Page 46: Gripper Adjustment
Chapter 5 INFORMATION ON ADJUSTMENTS 5.6. GRIPPER ADJUSTMENT Rotating worktable grippers (Rotoplat DW) The grippers can be adjusted manually based on the width and the thickness of the product to be wrapped. To adjust based on the width of the Rotoplat DW 108 - 508 product, proceed as follows. -
Page 47: Carrier Height Adjustment
Chapter 5 INFORMATION ON ADJUSTMENTS Presser grippers The grippers can be adjusted based on the thickness of the product to be wrapped. Proceed as indicated. 1. Loosen the handles (G). Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 2. -
Page 48: Cam Adjustment For The Height Of The Coating Wrapping
Chapter 5 INFORMATION ON ADJUSTMENTS 5.8. CAM ADJUSTMENT FOR THE HEIGHT OF THE COATING WRAPPING Adjust the position of the control cam of the microswitch that fixes the height of the coating wrapping. 1. Loosen the hand-wheel (A). Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 2. -
Page 49: About The Use
Chapter ABOUT THE USE 6.1. RECOMMENDATIONS FOR OPERATION AND Before performing any operation, the operator must make sure ‒ that he/she understood the “Instructions for use”. ‒ When using the machine for the first time, the operator must read the manual and identify the controls and simulate some operations, especially the start-up and shutdown. -
Page 50: Description Of The User Interface
Chapter 6 ABOUT THE USE 6.3. DESCRIPTION OF THE USER INTERFACE The user interface is equipped with an active matrix colour “touch- screen” display. Just “touch with a finger” the areas of the display to view the various functions. The illustration shows the logic functional diagram of “navigation” modes. There are two automatic wrapping cycle controls: standard CONTROL and MULTI-LEVEL CONTROL (from the screen “layer home”). - Page 51 Chapter 6 ABOUT THE USE - 47 - - 47 - English...
- Page 52 Chapter 6 ABOUT THE USE - 48 - English...
- Page 53 Chapter 6 ABOUT THE USE Numeric and alphanumeric keypad Some values displayed on the areas of each single screenshot can be properly programmed . The keypad is displayed each time you press an area that can be modified or programmed. After entering the characters (numeric or alphanumeric), press the button to confirm.
- Page 54 Chapter 6 ABOUT THE USE Schedule window The window is displayed each time an area that can be changed or programmed is pressed. A) A r e a : d i s p l a y s t h e i c o n corresponding to the parameter to be programmed.
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Page 55: Home" Screenshot
Chapter 6 ABOUT THE USE 6.4. “HOME” SCREENSHOT The page displays the wrapping parameters currently in use and gives access the other pages. C) Area: displays the preview of the pallet wrapping cycle selected. D) Push-button: used to display the “Wrapping cycle” screenshot. E) Push-button: used to program the quantity of wrapping at the upper end of the pallet. - Page 56 Chapter 6 ABOUT THE USE O) Button: it is used to copy the data of one layer onto another. P) Wrapping cycle. Q) Distance from the ground of wrapping start. R) Programming the reinforcement wrapping. The T keys described below are displayed only if the optional accessories are supplied (See the description of the chapter on the screen “Wrapping cycle”): T1 Pressure platen.
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Page 57: Manual Handling" Screenshot
Chapter 6 ABOUT THE USE 6.5. “MANUAL HANDLING” SCREENSHOT The controls to activate the vertical handling of the spool carriage in “manual” operation mode are displayed. A) Push-button (JOG): used to activate the lifting of the trolley. B) Push-button (JOG): used to activate the lowering of the trolley. -
Page 58: Recipes" Screenshot
Chapter 6 ABOUT THE USE Keep the key (A) pressed, the trolley stops carrying out reinforcement turns until the key is released. Repeatedly press the (A) key, the trolley carries out as many reinforcement turns as the number of times the key is pressed (1÷9 turns). -
Page 59: Wrapping Cycle" Screenshot
Chapter 6 ABOUT THE USE 6.7. “WRAPPING CYCLE” SCREENSHOT The screenshot displays the controls to program the wrapping cycle. A) Area: the name and number of the recipe are displayed. C) Push-button: used to select the type of wrapping cycle of the pallet. - Page 60 Chapter 6 ABOUT THE USE L) Push-button: used to program the positioning height and the number of reinforcement wrapping. The push-buttons are only visible if the function was enabled through the button (H). M) Push-button: used to enable and disable the programming of the cycle with the presser (Optional).
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Page 61: General Parameters" Screenshot
Chapter 6 ABOUT THE USE 6.8. “GENERAL PARAMETERS” SCREENSHOT The screenshot is used to program the operating parameters of the machine. A) Push-button: used to display the “production counters (pallets)” screenshot. B) Button: it is used to display the “H.M.I settings”. C) Push-button: used to display the “Service”... -
Page 62: H.m.i Settings" Screen
Chapter 6 ABOUT THE USE 6.10. “H.M.I SETTINGS” SCREEN The screenshot displays the controls to customize the operating mode of the user interface”. A) Push-button: used to enable and disable the acoustic signal of the display. B) Push-button: used to display the “password modification”... -
Page 63: Password Insertion (User Login)" Screenshot
Chapter 6 ABOUT THE USE 6.12. “PASSWORD INSERTION (USER LOGIN)” SCREENSHOT The screenshot displays the controls to insert the password (concerning the user selected) with the purpose of accessing the protected functions. A) Push-button: used to select the type of user concerned. At each activation, the push- button displays the function enabled with the reference icon. -
Page 64: Service" Screenshot
Chapter 6 ABOUT THE USE 6.13. “SERVICE” SCREENSHOT The screenshot is only reserved to the Manufacturer’s Support Service to perform the diagnostics and the basic programming. A) Push-button: used to display the state of various components of the electric panel. B) Push-button: used to display the state of MODBUS. -
Page 65: Programming A New Recipe
Chapter 6 ABOUT THE USE 6.14. PROGRAMMING A NEW RECIPE Proceed as indicated. 1. Display the “Home” 1 screenshot. 2. Press the button (A) to display the “Recipes” screenshot 3. 3. Press the push-button (F), corresponding to the desired recipe, to access the “Home 1.1”... -
Page 66: Switching The Machine On And Off62
Chapter 6 ABOUT THE USE 6.15. SWITCHING THE MACHINE ON AND OFF Proceed as indicated. 1. Turn main switch (A) on I (ON) Rotoplat DW 108 - 508 to turn on electric power supply. Rotoplat DW-C 108 - 508 Display reads “RES” 2. -
Page 67: Wrapping Cycles Description
Chapter 6 ABOUT THE USE 6.17. WRAPPING CYCLES DESCRIPTION Single wrapping cycle To select a “single cycle” press the Rotoplat DW 108 - 508 (C1) button and check that the relative Rotoplat DW-C 108 - 508 LED lights up. The spool carriage starts from the bottom of the pallet and stops at the top after having accomplished the preset number of rounds at the bottom... - Page 68 Chapter 6 ABOUT THE USE Wrapping cycle with feeder Rotoplat DW 108 - 508 To select this cycle, press button (P). Rotoplat DW-C 108 - 508 The corresponding led comes on. The machine performs a cycle which is aimed at facilitating the coverage of the pallet by the operator, and which guarantees the highest degree of protection possible.
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Page 69: Set Up For Wrapping Palletised Loads
Chapter 6 ABOUT THE USE 6.18. SET UP FOR WRAPPING PALLETISED LOADS For this operation proceed in the following way. Rotoplat DW Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 1. Loosen the screws (A). 2. Dismantle the blocking device (B). 3. -
Page 70: Starting And Stopping The Cycle
Chapter 6 ABOUT THE USE 6. Mount the stabiliser plate (G). Rotoplat DW 108 - 508 7. Press the key (C) to activate the Rotoplat DW-C 108 - 508 presser. 8. Press the control pedal to have the presser come down. 14C214049 6.19. -
Page 71: Change The Presser Height
3. Tighten the screw (A). 14C214051 Table 6.4.: Height of presser (Rod pneumatic cylinder). Presser assembly Slide guide mast Rotoplat DW 108-508 Rotoplat DW-C 108-508 version H (mm) H1 (mm) H2 (mm) H3 (mm) - Page 72 Chapter 6 ABOUT THE USE Palletised load dimensions Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 1. Loosen the screw (A). 2. Adjust the height of the pneumatic cylinder (B) on the guide (C) according to the size of the product to be wrapped.
- Page 73 This presser does not require adjustments for the wrapping heights between 450 ÷ 2800 mm. 14C214053 Table 6.6.: Height of presser Presser assembly Slide guide mast Rotoplat DW 108-508 Rotoplat DW-C 108-508 version H (mm) H1 (mm) H2 (mm) H3 (mm)
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Page 74: Reel Loading
Chapter 6 ABOUT THE USE 6.21. REEL LOADING Proceed as indicated. Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 1. Insert film reel in the proper housing on the reel carriage. 2. Gather the film and form a thin cord, then insert it between the double-cone surfaces. -
Page 75: Pluriball" Reel Loading
Chapter 6 ABOUT THE USE 6.22. “PLURIBALL” REEL LOADING Proceed as indicated. Rotoplat DW 108 - 508 “PLURIBALL” 1. Insert film reel in the proper Rotoplat DW-C 108 - 508 “PLURIBALL” housing on the reel carriage. 2. Unwrap the film and place it between the rollers according to the diagram depicted on the plate. -
Page 76: Maintenance Information
Chapter MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS A good maintenance will allow for a longer working life and ‒ constant compliance with the safety requirements. ‒ Before performing any operation, the authorised operator must make sure that he/she understood the “Instructions for use”. Pay attention to the SAFETY WARNINGS, do not use the ‒... -
Page 77: Maintenance Period Table
Chapter 7 MAINTENANCE INFORMATION 7.2. MAINTENANCE PERIOD TABLE Important Keep the machinery in maximum efficiency condition and perform all the scheduled maintenance operations provided for by the manufacturer. Proper maintenance will provide the best performance, a longer life span and constant compliance with safety requirements Table 7.1.: Maintenance period Type of Frequency... -
Page 78: Lubrication Point Diagram
Chapter 7 MAINTENANCE INFORMATION 7.3. LUBRICATION POINT DIAGRAM The following diagram shows the main components and the frequency of the lubrication interventions. Rotoplat DW 108 - 508 14C214058 Rotoplat DW-C 108 - 508 14C214059 Symbol and Description Check lubricant level. Do not top-up and/or replace the lubricant in Smear with grease. -
Page 79: Lubricants Table
Chapter 7 MAINTENANCE INFORMATION Keep to the recommended lubrication frequency to get top machine performances and a longer operating life. Use lubricants (oils or grease) recommended by the manufacturer or with similar chemical-physical features. 7.4. LUBRICANTS TABLE Table 7.2.: Lubricant specifications. Type of lubricant Name Parts to be lubricated... -
Page 80: Condensate Discharge
Chapter 7 MAINTENANCE INFORMATION 7.5. CONDENSATE DISCHARGE Proceed as indicated. Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 1. Close the tap (A) and control the level of condensation in the container (B). 2. Unscrew, if necessary, the valve (C) to empty condensation. -
Page 81: Troubleshooting
Chapter TROUBLESHOOTING 8.1. ALARM MESSAGES In the event of a breakdown during operations the machine stops automatically and alarm messages appear on the display. The table lists the displayed messages, the type of problem, the cause and possible solutions. Important For these operations a precise technical skill or ability is required;... - Page 82 Chapter 8 TROUBLESHOOTING Roller conveyor The roller conveyor is not locked. Use the specific lever to lock the photocell alarm roller conveyor. The roller conveyor is not Press the “Start cycle” button synchronised. together with the key (yellow) “Worktable rotation speed”, to being the roller conveyor to the pallet loading/unloading position.
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Page 83: Spare Parts Replacement Information
Chapter SPARE PARTS REPLACEMENT INFORMATION 9.1. RECOMMENDATIONS FOR REPLACING PARTS Before performing any operation, the authorised operator must ‒ make sure that he/she understood the “Instructions for use”. ‒ Carry out the interventions with all the safety devices enabled and wear the DPI provided. Delimitate the work area complying with the safety conditions ‒... -
Page 84: Replacing Rotating Table Wheels
Chapter 9 SPARE PARTS REPLACEMENT INFORMATION 9.2. REPLACING ROTATING TABLE WHEELS Proceed as indicated. 1. Loosen the screws (A). Rotoplat DW 108 - 508 Rotoplat DW-C 108 - 508 2. Assemble the eyebolts (B) on the rotating table (C). 3. Lift the table and place it on the floor. -
Page 85: List Of The Recommended Spare Parts
Chapter 9 SPARE PARTS REPLACEMENT INFORMATION 9.3. LIST OF THE RECOMMENDED SPARE PARTS List of the spare parts of easy wear and of which it would be necessary to have available to avoid long operation stops of the machine. For ordering, contact your local Dealer and refer to the spare parts catalogue. -
Page 86: Enclosed Documentation
ROBOPAC S.p.A. will never be held responsible for any losses due to lack of production or injuries to persons or damage to things caused by malfunctions or forced suspension in using the machine covered by the warranty. -
Page 87: Pressure Platen Pneumatic Diagram
Chapter 10 ENCLOSED DOCUMENTATION 10.2. PRESSURE PLATEN PNEUMATIC DIAGRAM Pneumatic circuit diagram (Rod pneumatic cylinder) 14C214064 A Filter/regulator unit B Solenoid valve C Flow regulator D Silencer E Discharge solenoid valve Presser drive pneumatic cylinder - 83 - - 83 - English... - Page 88 Chapter 10 ENCLOSED DOCUMENTATION Page deliberately empty - 84 - English...
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