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Robopac Manuals
Stretch Wrapping Systems
ORBIT 9
Use and maintenance manual
Robopac ORBIT 9 Use And Maintenance Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 General Information
Purpose of the Manual
Manufacturer and Machine Identification
Terms and Definitions
Pictograms Indicating Danger
Pictograms Indicating Prohibition
Pictograms Indicating Obligation
How to Request Assistance
Attached Documentation
How to Read the Instructions for Use
2 Safety Information
General Safety Warnings
Safety Warnings for Handling and Installation
Safety Warnings for Use and Operation
Safety Warnings Related to Misuse
Reasonably Foreseeable Misuse
Employer Obligations
Safety Warnings on Residual Risks
Safety Warnings for Adjustments and Maintenance
Safety Warning for the Electrical Equipment
Information and Safety Signs
Perimeter Areas
3 Technical Information
Machine General Description
Machine Models Description
Description of the Operation Cycle
Safety Device Description
Description of Electrical Devices
Description of Pneumatic Devices
Description of Accessories on Request
Technical Specifications
Product Dimensions
Machine Dimensions
Machine Dimensions with Conveyors
Film Technical Features
Solenoid Valves Technical Features
Noise Level
Installation Environment Characteristics
4 Information on Handling and Installation
Recommendations for Handling and Loading
Packing and Unpacking
Transport and Handling
Handling and Lifting
Installation of the Machine
Conveyors Assembly
Presser Unit Installation
Recommendations for Connections
Pneumatic Connection
Electrical Connection
5 Information on Adjustments
Recommendations for Adjustments
Infeed and Outfeed Conveyor Height Adjustments
Roller or Skid Guides Adjustments (Optional)
Position of Photocells
Pressers Adjustment
Presser Pressure Adjustment
Adjustment of Spool Carriage Roller Clutch
Wrapping Tension Adjustment
6 Information about the Use
Recommendations for Operation and Use
Description of the Controls
Description of Control Panel
Using the Panel
Main Page
Operator and Password Change
Default Password Reset
General Parameter Settings
Software Settings and Displays
Date and Time Setting
Description of Control Panel Manual Controls
Setting Modification Mode
Texts and Values Editing
Progressive Adjustment of Values
Copy Recipes" Function
Cycle Parameter Setting (Recipe Composition)
Cycle Reset
Machine Statuses
Preparation of the Machine for Operation
Machine Start-Up
Cycle Start
Stop and Restart Types
7 Maintenance Information
Recommendations for Maintenance
Periodical Maintenance Intervals
Condensate Drainage
Air Filter Cleaning
Rotary Ring Handling
Rotary Ring Belt Adjustment
Infeed and Outfeed Conveyor Belt Adjustment
Machine Cleaning
8 Fault Information
Some Suggestions on Operation
Alarm Messages
9 Replacement Information
Recommendations for Replacing Machine Parts
Film Cutting Blade Replacement
Recommended Spare Parts List
Machine Decommissioning and Scrapping
10 Annexes
Warranty Conditions
Standard Machine Pneumatic Diagram
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ORBIT
4-6-9-12
ENG
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Summarization of Contents
Machine Introduction and Identification
Purpose of the Manual
Explains the manual's aim to prevent risks and minimize hazards from human-machine interaction.
Manufacturer and Machine Identification
Details the information found on the machine's identification plate for operating safety.
Terms and Definitions
Defines recurring terms used within the manual for better understanding.
Safety Guidelines and Pictograms
Pictograms Indicating Danger
Summarizes safety pictograms indicating danger and their meanings.
General Safety Warnings
Provides crucial general safety advice for operating the machine safely and avoiding accidents.
Safety Warnings for Use and Operation
Outlines essential safety rules for operating the machine, including PPE and device integrity.
Safety Warnings Related to Misuse
Defines misuse scenarios and lists prohibited actions to prevent damage and hazards.
Safety Warnings for Adjustments and Maintenance
Provides safety guidelines for performing machine adjustments and maintenance tasks.
Information and Safety Signs
Identifies and explains the safety and information signs affixed to the machine.
Technical Specifications and Machine Description
Machine General Description
Provides an overview of the rotary ring wrapping machine and its primary function.
Description of the Operation Cycle
Explains the various types of product wrapping cycles the machine can perform.
Safety Device Description
Identifies and describes the function of various safety devices installed on the machine.
Technical Specifications
Provides key technical specifications for the machine models.
Installation Environment Characteristics
Outlines the ideal environmental conditions for machine installation and operation.
Handling, Installation, and Connections
Recommendations for Handling and Loading
Provides recommendations for safely handling and loading the machine.
Transport and Handling
Describes methods for transporting the machine and general handling precautions.
Installation of the Machine
Provides step-by-step instructions for unpacking and assembling the machine.
Electrical Connection
Details the procedure for connecting the electrical power supply to the machine.
Operation and Adjustments
Recommendations for Operation and Use
General advice for operating the machine safely and effectively.
Description of the Controls
Identifies and explains the function of the main controls on the machine.
Cycle Parameter Setting (Recipe Composition)
Guides on setting and composing operational recipes for the wrapping cycles.
Machine Start-Up
Provides step-by-step instructions for starting up the machine for operation.
Maintenance and Troubleshooting
Recommendations for Maintenance
General safety and procedural recommendations for performing maintenance.
Periodical Maintenance Intervals
Provides a table detailing maintenance tasks and their recommended intervals.
Alarm Messages
Lists alarm messages, their causes, and suggested solutions for the machine.
Replacement Parts and Annexes
Film Cutting Blade Replacement
Step-by-step guide for replacing the film cutting blade.
Warranty Conditions
Outlines the terms and conditions of the machine's warranty.
Standard Machine Pneumatic Diagram
Presents the standard pneumatic diagram for the machine with component legends.
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