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Manuals
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Robopac Manuals
Stretch Wrapping Systems
ORBIT 6
Use and maintenance manual
Robopac ORBIT 6 Use And Maintenance Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 General Information
Purpose of the Manual
Manufacturer and Machine Identification
Terms and Definitions
Pictograms Indicating Danger
Pictograms Indicating Prohibition
Pictograms Indicating Obligation
How to Request Assistance
Attached Documentation
How to Read the Instructions for Use
2 Safety Information
General Safety Warnings
Safety Warnings for Handling and Installation
Safety Warnings for Use and Operation
Safety Warnings Related to Misuse
Reasonably Foreseeable Misuse
Employer Obligations
Safety Warnings on Residual Risks
Safety Warnings for Adjustments and Maintenance
Safety Warning for the Electrical Equipment
Information and Safety Signs
Perimeter Areas
3 Technical Information
Machine General Description
Machine Models Description
Description of the Operation Cycle
Safety Device Description
Description of Electrical Devices
Description of Pneumatic Devices
Description of Accessories on Request
Technical Specifications
Product Dimensions
Machine Dimensions
Machine Dimensions with Conveyors
Film Technical Features
Solenoid Valves Technical Features
Noise Level
Installation Environment Characteristics
4 Information on Handling and Installation
Recommendations for Handling and Loading
Packing and Unpacking
Transport and Handling
Handling and Lifting
Installation of the Machine
Conveyors Assembly
Presser Unit Installation
Recommendations for Connections
Pneumatic Connection
Electrical Connection
5 Information on Adjustments
Recommendations for Adjustments
Infeed and Outfeed Conveyor Height Adjustments
Roller or Skid Guides Adjustments (Optional)
Position of Photocells
Pressers Adjustment
Presser Pressure Adjustment
Adjustment of Spool Carriage Roller Clutch
Wrapping Tension Adjustment
6 Information about the Use
Recommendations for Operation and Use
Description of the Controls
Description of Control Panel
Using the Panel
Main Page
Operator and Password Change
Default Password Reset
General Parameter Settings
Software Settings and Displays
Date and Time Setting
Description of Control Panel Manual Controls
Setting Modification Mode
Texts and Values Editing
Progressive Adjustment of Values
Copy Recipes" Function
Cycle Parameter Setting (Recipe Composition)
Cycle Reset
Machine Statuses
Preparation of the Machine for Operation
Machine Start-Up
Cycle Start
Stop and Restart Types
7 Maintenance Information
Recommendations for Maintenance
Periodical Maintenance Intervals
Condensate Drainage
Air Filter Cleaning
Rotary Ring Handling
Rotary Ring Belt Adjustment
Infeed and Outfeed Conveyor Belt Adjustment
Machine Cleaning
8 Fault Information
Some Suggestions on Operation
Alarm Messages
9 Replacement Information
Recommendations for Replacing Machine Parts
Film Cutting Blade Replacement
Recommended Spare Parts List
Machine Decommissioning and Scrapping
10 Annexes
Warranty Conditions
Standard Machine Pneumatic Diagram
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ORBIT
4-6-9-12
ENG
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Summarization of Contents
GENERAL INFORMATION
PURPOSE OF THE MANUAL
Explains the manual's objective, structure, and use of symbols.
MANUFACTURER AND MACHINE IDENTIFICATION
Details information found on the machine's identification plate.
TERMS AND DEFINITIONS
Defines key terms used throughout the manual for clarity.
PICTOGRAMS INDICATING DANGER
Lists and explains safety pictograms that indicate danger.
PICTOGRAMS INDICATING PROHIBITION
Lists and explains safety pictograms that indicate prohibitions.
PICTOGRAMS INDICATING OBLIGATION
Lists and explains safety pictograms that indicate obligations.
HOW TO REQUEST ASSISTANCE
Provides contact information for technical support and assistance.
SAFETY INFORMATION
GENERAL SAFETY WARNINGS
Provides overarching safety advice and precautions for machine operation.
SAFETY WARNINGS FOR HANDLING AND INSTALLATION
Outlines safety measures for moving and setting up the machine.
SAFETY WARNINGS FOR USE AND OPERATION
Details critical safety rules for operating the machine.
SAFETY WARNINGS RELATED TO MISUSE
Highlights risks associated with incorrect or unintended machine usage.
REASONABLY FORESEEABLE MISUSE
Lists specific examples of misuse to avoid.
EMPLOYER OBLIGATIONS
Defines responsibilities of employers regarding machine operators.
SAFETY WARNINGS ON RESIDUAL RISKS
Identifies remaining risks after safety measures are applied.
SAFETY WARNINGS FOR ADJUSTMENTS AND MAINTENANCE
Specifies safety procedures for maintenance and adjustments.
SAFETY WARNING FOR THE ELECTRICAL EQUIPMENT
Covers safety aspects related to the machine's electrical system.
INFORMATION AND SAFETY SIGNS
Explains the meaning and location of various safety signs on the machine.
PERIMETER AREAS
Defines safe working zones around the machine.
TECHNICAL INFORMATION
MACHINE GENERAL DESCRIPTION
Provides an overview of the machine's purpose and function.
MACHINE MODELS DESCRIPTION
Lists available machine models and their configurations.
DESCRIPTION OF THE OPERATION CYCLE
Explains different wrapping cycles the machine can perform.
SAFETY DEVICE DESCRIPTION
Details the function and location of safety devices.
DESCRIPTION OF ELECTRICAL DEVICES
Identifies and describes electrical components on the machine.
DESCRIPTION OF PNEUMATIC DEVICES
Identifies and describes pneumatic components on the machine.
DESCRIPTION OF ACCESSORIES ON REQUEST
Lists optional accessories available for the machine.
TECHNICAL SPECIFICATIONS
Provides key technical data and specifications for the machine.
PRODUCT DIMENSIONS
Specifies the range of product dimensions the machine can process.
MACHINE DIMENSIONS
Lists the physical dimensions of the machine.
MACHINE DIMENSIONS WITH CONVEYORS
Details dimensions when conveyors are attached.
FILM TECHNICAL FEATURES
Describes the characteristics of the wrapping film used.
SOLENOID VALVES TECHNICAL FEATURES
Explains the function of various solenoid valves.
NOISE LEVEL
Reports the noise levels produced by the machine during operation.
INSTALLATION ENVIRONMENT CHARACTERISTICS
Outlines requirements for the machine's installation environment.
INFORMATION ON HANDLING AND INSTALLATION
RECOMMENDATIONS FOR HANDLING AND LOADING
Provides guidelines for safely handling and loading the machine.
PACKING AND UNPACKING
Details procedures for unpacking the machine and its components.
TRANSPORT AND HANDLING
Covers safe methods for transporting the machine.
HANDLING AND LIFTING
Explains how to safely lift and move the machine using forklifts.
INSTALLATION OF THE MACHINE
Step-by-step guide for installing the machine.
CONVEYORS ASSEMBLY
Instructions for assembling conveyor units.
PRESSER UNIT INSTALLATION
Steps for installing the presser units on specific models.
RECOMMENDATIONS FOR CONNECTIONS
General advice on making electrical and pneumatic connections.
PNEUMATIC CONNECTION
Details how to connect the machine's pneumatic system.
ELECTRICAL CONNECTION
Provides instructions for connecting the machine to the power supply.
INFORMATION ON ADJUSTMENTS
RECOMMENDATIONS FOR ADJUSTMENTS
General safety advice before performing adjustments.
INFEED AND OUTFEED CONVEYOR HEIGHT ADJUSTMENTS
Guides on adjusting the height of infeed and outfeed conveyors.
POSITION OF PHOTOCELLS
Instructions for adjusting the position of photocells and reflectors.
PRESSERS ADJUSTMENT
Details how to adjust the position and height of the pressers.
ADJUSTMENT OF SPOOL CARRIAGE ROLLER CLUTCH
Explains how to adjust the spool carriage roller clutch for tension.
WRAPPING TENSION ADJUSTMENT
Guides on adjusting the film wrapping tension.
INFORMATION ABOUT THE USE
RECOMMENDATIONS FOR OPERATION AND USE
General advice for operating the machine safely and effectively.
DESCRIPTION OF THE CONTROLS
Explains the function of the main control buttons and switches.
DESCRIPTION OF CONTROL PANEL
Overview of the control panel interface and its keys.
USING THE PANEL
Steps for navigating and interacting with the control panel.
MAIN PAGE
Details the elements and functions displayed on the main control panel screen.
OPERATOR AND PASSWORD CHANGE
Procedures for changing operator profiles and passwords.
DEFAULT PASSWORD RESET
How to reset the machine's default password.
GENERAL PARAMETER SETTINGS
Instructions for accessing and modifying general machine parameters.
SOFTWARE SETTINGS AND DISPLAYS
Configuration options for software settings and display features.
DATE AND TIME SETTING
Steps for setting the machine's date and time.
DESCRIPTION OF CONTROL PANEL MANUAL CONTROLS
Explains manual operation modes via the control panel.
SETTING MODIFICATION MODE
Describes modes for editing texts and adjusting values.
TEXTS AND VALUES EDITING
How to edit text inputs and numerical values on the panel.
PROGRESSIVE ADJUSTMENT OF VALUES
Method for incrementally adjusting parameter values.
“COPY RECIPES” FUNCTION
Procedures for copying and transferring machine recipes.
CYCLE PARAMETER SETTING (RECIPE COMPOSITION)
Guides on configuring cycle parameters and recipes.
CYCLE RESET
How to reset the current wrapping cycle.
MACHINE STATUSES
Explains different machine operational statuses.
PREPARATION OF THE MACHINE FOR OPERATION
Steps required to prepare the machine before starting a cycle.
MACHINE START-UP
Procedures for starting the machine.
CYCLE START
Steps to initiate a new wrapping cycle.
STOP AND RESTART TYPES
Details methods for stopping and restarting the machine.
MAINTENANCE INFORMATION
RECOMMENDATIONS FOR MAINTENANCE
General safety and best practices for machine maintenance.
PERIODICAL MAINTENANCE INTERVALS
Schedule of recommended periodic maintenance tasks.
CONDENSATE DRAINAGE
Procedure for draining condensation from pneumatic systems.
AIR FILTER CLEANING
Steps for cleaning the air filter.
ROTARY RING HANDLING
How to handle the rotary ring, including motor brake release.
ROTARY RING BELT ADJUSTMENT
Instructions for adjusting the rotary ring belt tension.
INFEED AND OUTFEED CONVEYOR BELT ADJUSTMENT
How to adjust the tension of conveyor belts.
MACHINE CLEANING
Guidelines for general machine cleaning and care.
FAULT INFORMATION
SOME SUGGESTIONS ON OPERATION
Troubleshooting tips for common operational problems.
ALARM MESSAGES
Lists and explains machine alarm codes, causes, and solutions.
REPLACEMENT INFORMATION
RECOMMENDATIONS FOR REPLACING MACHINE PARTS
Safety advice and general recommendations for part replacement.
FILM CUTTING BLADE REPLACEMENT
Step-by-step guide for replacing the film cutting blade.
RECOMMENDED SPARE PARTS LIST
Lists essential spare parts to keep on hand.
MACHINE DECOMMISSIONING AND SCRAPPING
Procedures for safely decommissioning and disposing of the machine.
ANNEXES
WARRANTY CONDITIONS
Details the terms and conditions of the machine warranty.
STANDARD MACHINE PNEUMATIC DIAGRAM
Provides a schematic of the machine's pneumatic system.
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