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ECOPLAT BASE
ECOPLAT
Serial number
GB
INSTRUCTIONS MANUAL CODE
"ORIGINAL INSTRUCTIONS"
ROTATING PLATFORM MACHINE FOR PLASTIC
STRETCH FILM WRAPPING
3710307073
Instructions manual code ___________________
0/0709
English Edition __________________________
Evers GmbH
Graf-Zeppelin-Str. 10
46149 Oberhausen
Telefon +49 208 99475-0
Telefax +49 208 99475-31
evers@eversgmbh.de
eversgmbh.de
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Summary of Contents for Robopac Ecoplat Base
- Page 1 ECOPLAT BASE ECOPLAT Serial number INSTRUCTIONS MANUAL CODE "ORIGINAL INSTRUCTIONS" ROTATING PLATFORM MACHINE FOR PLASTIC STRETCH FILM WRAPPING 3710307073 Instructions manual code ___________________ 0/0709 English Edition __________________________ Evers GmbH Graf-Zeppelin-Str. 10 46149 Oberhausen Telefon +49 208 99475-0 Telefax +49 208 99475-31 evers@eversgmbh.de...
- Page 2 (Direttiva 2006/42/CE allegato II tipo A) (Richtlijn 2006/42/EG bijlage II type A) ROBOPAC s.a. dichiara che la macchina per uso artigianale e ROBOPAC s.a. verklaart dat de machine die bedoeld is voor industriale, identificabile dai riferimenti in calce, è conforme ai ambachtelijke en industriële omgevingen met de hierbij...
- Page 3 (2006/42 számú CE utasítás, II melléklet, A típus) (Directiva 2006/42/CE anexa tip A) A ROBOPAC s.a. kijelenti, hogy a kisipari és ipari használatra ROBOPAC s.a. declară că maşina pentru uz artizanal şi szolgáló, a lap alján lévő hivatkozások alapján azonosítható...
- Page 4 Concerning any adjustments to standards of the country in which the machine is installed relative, the user will be Robopac S.A. will never be held responsible for any los- fully responsible for the changes made, releasing Robo- ses due to lack of production or injuries to persons or da- pac S.A.
- Page 5 Any remark you would like to make on our guidance is of great interest to Da vi altid er interesserede i at forbedre vores service, er enhver us, in order to improve services that ROBOPAC usually offers to its own kommentar til denne manual velkommen.
- Page 6 правилното и безопасно използване на машината, както и за рационалната й поддръжка. urządzenia, jak również jego właściwej konserwacji . Od tej chwili sieć dystrybucji ROBOPAC jest do Państwa dyspozycji, w От този момент мрежата за разпростанение РОБОПАК е на ваше разположение за всякакви проблеми по техническото обслужване, przypadku zaistnienia jakichkolwiek problemów związanych z serwisem...
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Page 7: Table Of Contents
6.4. MODE OF USE OF THE MULTI-FUNCTION 2.7. TECHNICAL DATA SELECTOR31 (ECOPLAT BASE - FRD - RS - PPS) ....10 6.5. SWITCHING THE MACHINE ON AND OFF ..33 2.8. TECHNICAL DATA 6.6. STARTING AND STOPPING THE CYCLE ..33 (ECOPLAT TP FRD - TP RS - TP PPS) ..... -
Page 8: General Information
Chapter 1 GENERAL INFORMATION 1.1. AIM OF THE MANUAL This manual is an integral part of the machine and has been produced by the manu- facturer in order to furnish necessary information to those that are authorised to inter- act with it. In addition to adopting good use techniques, the recipients must carefully read and strictly apply this information. -
Page 9: Attached Documentation
Chapter 1 GENERAL INFORMATION 1.3. ATTACHED DOCUMENTATION The indicated documentation is given to the customer along with this manual. – Wiring diagram and list of components – Manuals of installed commercial devices (if necessary for machine use) – DVD including the following information: - Use and maintenance manual translated into different languages - Spare parts catalogue - Video showing the instructions for the installation of the machine... -
Page 10: Technical Informations
The machine is produced in a range of different models in order to suit market re- quirements. – The loads are wrapped using reels of stretchable film which can be readily found on sale. Ecoplat Base - Ecoplat FRD - Ecoplast RS - Ecoplat PPS Carriage drive Slide shaft Control panel... - Page 11 – A single operator is required for its use. The pictures show (as an example) the different machine models with a brief descrip- tion. Ecoplat Base Ecoplat Base The machine is supplied with an "FRD" or "net FRD" spool carriage: carriage with friction roller, mechani- cal brake and manual film stretch adjustment.
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Page 12: Accessoires (Optional)
Manufacturer. – Platform loading/unloading ramp (A): to facilitate these operations using forklift devices (pallet jack). (Only for machines model "Ecoplat Base - Ecoplat FRD- Ecoplat RS - Ecoplat PPS") – Template: adequately shaped grounding frame. (Only for machines model "Ecoplat Base - Ecoplat FRD- Ecoplat RS - Ecoplat PPS") -
Page 13: Working Cycle
Chapter 2 TECHNICAL INFORMATIONS 2.3. WORKING CYCLE – Step 1: the operator loads the pallet on the rotary table and fixes the film to the prod- uct. – Phase 2: once the cycle has started, the rotating table starts to turn while the reel carriage unwinds film according to the set parameters. -
Page 14: Signal Position
Chapter 2 TECHNICAL INFORMATIONS 2.5. SIGNAL POSITION The figure illustrates the position of the safety signals. Their meaning is explained in "information and safety signals". Information Check that the plates are clearly readable, and, if necessary, replace them with new ones that shall be positioned in the same places as previously. 2.6. - Page 15 Chapter 2 TECHNICAL INFORMATIONS Ecoplat Base - Ecoplat FRD - Ecoplat RS - Ecoplat PPS Ecoplat Base Ecoplat FRD Ecoplat RS Ecoplat PPS Ecoplat TP FRD - Ecoplat TP RS - Ecoplat TP PPS Ecoplat TP FRD Ecoplat TP RS...
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Page 16: Technical Data (Ecoplat Base - Frd - Rs - Pps)
Chapter 2 TECHNICAL INFORMATIONS 2.7. TECHNICAL DATA (ECOPLAT BASE - FRD - RS - PPS) Table 2.1: Technical machine specifications (Ecoplat Base - FRD - RS - PPS) Model Unit of Ecoplat FRD Description meas- Ø C Ecoplat Base Ecoplat FRD (for... - Page 17 Chapter 2 TECHNICAL INFORMATIONS Table 2.1: Technical machine specifications (Ecoplat Base - FRD - RS - PPS) Model Unit of Ecoplat FRD Description meas- Ø C Ecoplat Base Ecoplat FRD (for Ecoplat RS Ecoplat PPS net) Electrical frequency 50/60 50/60...
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Page 18: Technical Data (Ecoplat Tp Frd - Tp Rs - Tp Pps)
380/415 3Ph+N 380/415 3Ph+N Electrical frequency 50/60 50/60 50/60 Installed power See "Table 2.2: Installed power (Ecoplat Base - FRD - RS - PPS)" English - 12 - Evers GmbH Graf-Zeppelin-Str. 10 46149 Oberhausen Telefon +49 208 99475-0 Telefax +49 208 99475-31 evers@eversgmbh.de... -
Page 19: Technical Spool Specifications
Chapter 2 TECHNICAL INFORMATIONS Table 2.4: Technical machine specifications (Ecoplat TP FRD - TP RS - TP PPS) Model Unit of Ecoplat TP FRD Description meas- Ø C Ecoplat TP FRD (for Ecoplat TP RS Ecoplat TP PPS net) Table rotational speed 4÷10 4÷10 4÷10... -
Page 20: 2.10. Surrounding Areas
Chapter 2 TECHNICAL INFORMATIONS 2.10. SURROUNDING AREAS 1500 1500 1500 1500 IDM-24153201300.pdf A)Operator's working area B)Pallet loading/unloading area C)Boundary area 2.11. NOISE LEVEL Acoustic power measured during working according to ISO 3746-79; ISO/CD 11202- 1997 standards. dB (A) dBw (A) dB (A) Functioning in working 62,8... -
Page 21: Safety Information
Chapter 3 SAFETY INFORMATION 3.1. GENERAL NORMS – During design and construction, the manufacturer has carefully considered the pos- sible hazards and personal risks that may result from interaction with the machine. In addition to observing the specific laws in force, the manufacturer has adopted all "exemplary construction technique principles". -
Page 22: Adjustments And Maintenance Norms
Chapter 3 SAFETY INFORMATION – Only use the machine for the purposes specified by the manufacturer. Use of the ma- chine for other purposes may be hazardous to personal safety and health and pro- voke economic loss. – The machine is designed and constructed to satisfy all the operating conditions indi- cated by the manufacturer. - Page 23 Chapter 3 SAFETY INFORMATION – Danger of impact and slide: do come near machine parts during its operation.. – Upper limb cutting hazard: do not place hands inside compo- nents in motion. – Body crushing hazard: do not linger in the machine operating ar- –...
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Page 24: Reasonably Foreseeable Wrong Use
Chapter 3 SAFETY INFORMATION – Danger of impact and slide: do not use the lifting device to get near or onto machine parts (e.g. rotary table) when the machine is operating. – Danger of falling or protruding objects: do not use the machine at a speed that is not correct for the product to be wrapped. - Page 25 Chapter 3 SAFETY INFORMATION – Electrical shock danger: do not access within elements under ten- sion. – Use of forklifts is forbidden. – Information signal: indicates the rotating table rotation direction. English - 19 - Evers GmbH Graf-Zeppelin-Str. 10 46149 Oberhausen Telefon +49 208 99475-0 Telefax +49 208 99475-31 evers@eversgmbh.de...
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Page 26: Information On Handling And Installation
Chapter 4 INFORMATION ON HANDLING AND INSTALLATION 4.1. RECOMMENDATIONS FOR HANDLING AND LOADING Accomplish handling and loading according to the instructions supplied by the manufacturer to be found on the machine and in the operating instructions. The person authorized to accomplish these operations must, if necessary, organise a "safety plan"... -
Page 27: Transport And Handling
Chapter 4 INFORMATION ON HANDLING AND INSTALLATION 4.3. TRANSPORT AND HANDLING – Transport, also according to the destination, can be performed by different vehicles. The diagram represents the most popular solutions. – To avoid sudden movements, during transportation anchor the machine to the transportation means in a correct manner. -
Page 28: Installation Of Dismounted Parts
Chapter 4 INFORMATION ON HANDLING AND INSTALLATION 4.5. INSTALLATION OF DISMOUNTED PARTS For this operation, proceed in the following way. 1 -Put electric cables (A) inside the opening of plate (L) fas- tened to the sliding shaft. 2 - Install control panel (C) on plate (L). -
Page 29: Fastening The Machine
MACHINE FOUNDATION Create a trench in the floor for the foundation template (C) and secure with a layer of cement. (Only for machines model "Ecoplat Base - Ecoplat FRD - Ecoplat RS - Ecoplat PPS") Template (C) is supplied on de- mand (OPTIONAL). -
Page 30: Recommendations For Connections
Chapter 4 INFORMATION ON HANDLING AND INSTALLATION 4.8. RECOMMENDATIONS FOR CONNECTIONS Connections should be performed following the manufacturer’s indications in the enclosed diagrams. Personnel authorised to perform this operation must possess technical skills, abilities and have acquired certified experience in the specific field and must perform connections professionally, taking into account all the regulative and legislative requirements. -
Page 31: Adjustment Information
Chapter 5 ADJUSTMENT INFORMATION 5.1. ADJUSTMENT RECOMMENDATIONS Before performing and type of adjustment, activate all foreseen safety devices and evaluate the need to warn operating personnel and those in the near vicin- ity. In particular, adequately mark the surrounding areas and prevent access to all devices that could, if activated, cause unexpected personal safety hazards. - Page 32 Chapter 5 ADJUSTMENT INFORMATION "RS" reel holding carriages – Loosen the ring nut (L). – Use handwheel (M) in order to ad- just the braking action of roller , which determines the pre-stretch- ing of the film. – Tighten the ring nut (L) when fin- ished.
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Page 33: Reel Carriage Lifting Chain Adjustment
Chapter 5 ADJUSTMENT INFORMATION 5.3. TABLE ROTATION CHAIN ADJUSTMENT For this operation, proceed in the following way. 1 -Remove the cover guard (A). 2 - Loosen gear motor lock screws (B). 3 - Use the register screw (C) to adjust the chain. 4 - Tighten the reducer fastening screws (B) when finished. -
Page 34: Rotating Table Wheel Adjustment
Chapter 5 ADJUSTMENT INFORMATION 5.5. ROTATING TABLE WHEEL ADJUSTMENT Only for machines model "Eco- plat TP FRD - Ecoplat TP RS - Ecoplat TP PPS" 1 -Remove the cover guard (A). 2 - Loosen the fastening nuts (B). 3 - Loosen the screw (E). 4 - Adjust screw (D) so that wheel (C) is pressed on rotary plate by about 4 mm. -
Page 35: Information On Use
Users, in addition to striving to satisfy these requirements, must apply all the safety regulations and carefully read the descriptions of the controls and start up. 6.2. CONTROL DESCRIPTION (ECOPLAT BASE) The figure shows the major control units. A)Main switch (lockable): turns the main power supply on and off. -
Page 36: Control Description (Series Ecoplat)
Chapter 6 INFORMATION ON USE 6.3. CONTROL DESCRIPTION (SERIES ECOPLAT) The figure shows the major control units. A)Main switch (lockable): turns the main power supply on and off. B)"Cycle start" button: to start the automatic wrapping cycle. C)"Stop cycle" button: to stop the automatic wrapping cycle. -
Page 37: Mode Of Use Of The Multi-Function
Chapter 6 INFORMATION ON USE – F7 Function "Carriage rise/descent": starts the vertical movement of the reel hold- ing carriage in manual mode. – F8 Function "Lower wraps": programs the number of wraps in the lower part of the pallet. –... - Page 38 Chapter 6 INFORMATION ON USE To view the production informa- tion 1 -Activate main electric discon- nector and press selector (D) at the same time. Message appears on the dis- play. –"d1" cycle partial counter To reset, press selector for a short period (about 3 seconds).
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Page 39: Switching The Machine On And Off
Chapter 6 INFORMATION ON USE 6.5. SWITCHING THE MACHINE ON AND OFF For this operation, proceed in the following way. 1 -Turn the main switch (A) to 1 (ON) to power. LEDs turn on to signal that the system checks the operation of the machine and display (E) shows the installed software version for a while. -
Page 40: Emergency Stop And Restart
Chapter 6 INFORMATION ON USE 5 - Cut the film. 6 - Remove the load and place another one on the table to start a new cycle. Caution - Precaution Do not stretch or pre-stretch the film excessively with an excessive number of wrappings in order not to damage the packs and the products contained. -
Page 41: Reel Loading
Chapter 6 INFORMATION ON USE 6 - Replace toothed wheels (Z1- Z2) according to the desired pre-stretch percentage. The table lists the pre-stretch values obtainable with the proper transmission ratios. Information Set pre-stretching according to film resistance and quality to ob- tain low consumption. - Page 42 Chapter 6 INFORMATION ON USE 3 - Collect the film in a thin cord and insert it between rollers. 4 - Pull the cord outwards. The film will automatically drop on the roller and cover it all along its height. Reset the film stretch or pre- stretch value in order to facilitate this operation.
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Page 43: Maintenance Information
Chapter 7 MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS Danger - Warning The chapter refers only the operations that can be performed directly by the op- erator. If actions or operations not described in the chapter are necessary, contact a Service Centre authorised by the Manufacturer. Before performing any maintenance and adjustment, activate all foreseen safe- ty devices and evaluate the need to warn operating personnel and those in the near vicinity. -
Page 44: Lubrication Point Diagram
7.3. LUBRICATION POINT DIAGRAM Lubricate the illustrated parts at the time and with the methods indicated. Ecoplat Base - Ecoplat FRD - Ecoplat RS - Ecoplat PPS 200 h 200 h Ecoplat TP FRD - Ecoplat TP RS - Ecoplat TP PPS... -
Page 45: Lubricant Table
Chapter 7 MAINTENANCE INFORMATION 7.4. LUBRICANT TABLE Table 7.2: Features of the lubricants Lubricant type Code Parts to be lubricated 23°C a 50°C - 320 CST a 40°C MELLANA OIL 320 IP SPARTAN EP 320 ESSO BLASIA 320 AGIP Gear motor MOBILGEAR 632 MOBIL OMALA EP 320 SHELL ENERGOL GR-XP 320 BP... -
Page 46: Breakdown Information
Chapter 8 BREAKDOWN INFORMATION 8.1. ALARM MESSAGES In the event of a breakdown during operations the machine stops automatically and alarm messages appear on the display. The table lists the displayed messages, the type of problem, the cause and possible solutions. - Page 47 Chapter 8 BREAKDOWN INFORMATION Table 8.1: Alarm list Alarm Problem Cause Solution The maximum number of steps Turn the machine off and restart "Self-learning" mode alarm in the "Self-learning" mode has it Repeat the "Self-learning" been reached. procedure A function was selected from the control panel that is not Select another function from the enabled for the type of reel...
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Page 48: Replacement Information
2 - Assemble the eyebolts (B) on the rotating table (C). 3 - Lift the table and place it on the floor. Ecoplat Base - Ecoplat FRD - Ecoplast RS - Ecoplat PPS Ecoplat TP FRD - Ecoplast TP RS - Ecoplat TP PPS... -
Page 49: Recommended Spare Parts
For ordering, contact your local Dealer and refer to the spare parts catalogue. – 8 Bed wheels – n. 1 brake block (Only for machines model "Ecoplat Base - Ecoplat FRD - Ecoplat TP FRD") – 4 Carriage support wheels Information Replace worn out components with original spare parts.
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