Related Manuals for TREND H/JIG/A
Summarization of Contents
Technical Data
Guide Bush Diameter
Specifies the diameter of the guide bush required for the jig.
Hinge Length
Defines the minimum and maximum hinge lengths the jig can accommodate.
Hinge Width
Defines the minimum and maximum hinge widths the jig can accommodate.
Door Height
Specifies the range of door heights compatible with the jig.
Door Thickness
Specifies the range of door thicknesses the jig can handle.
Fixed Stop Thickness
Indicates the maximum thickness for fixed stops used with the jig.
Weight
States the overall weight of the hinge jig.
Intended Use
Explains the primary function and application of the hinge jig.
SAFETY
General Safety Precautions
Outlines fundamental safety rules for power tool operation.
Routing Safety Guidelines
Provides specific safety instructions for routing operations.
SAFETY (Continued)
Router Cutter Safety
Details safe handling and usage of router cutters.
Fixed Position Router Safety
Safety measures for using routers in fixed setups.
Routing Best Practices
Offers tips for efficient and secure routing.
Cutter Repair and Maintenance
Guidelines for proper maintenance and repair of router cutters.
ITEMS ENCLOSED
Required Tools and Accessories
Lists the necessary tools and accessories for operating the jig.
DESCRIPTION OF PARTS & ASSEMBLY - HINGE/JIG
HINGE/JIG Component Identification
Identifies each part of the HINGE/JIG assembly.
Fire Door Hinge Placement
Special instructions for positioning hinges on fire doors.
ASSEMBLY - H/JIG/A
H/JIG/A Two-Part Jig Assembly
Steps to assemble the H/JIG/A two-part hinge jig.
Setting up the Plunge Router
Router and Sub-base Compatibility
Information on compatible routers and sub-bases.
Fitting the Router Cutter
Recommended Router Cutters
Details specifications for suitable router cutters.
Router Cutter Installation
Instructions for fitting the router cutter into the collet.
Guide Bush Alignment
Emphasizes the importance of aligning the guide bush with the cutter.
Template Guide Bush Principle
Aperture Guidance Mechanism
Explains how the guide bush interacts with jig apertures.
OPERATION
Setting Jig for Hinge Recessing
General guide for adjusting the jig for recess cutting.
Adjusting Recess Width
Steps to set edge stops for hinge width.
Setting Hinge Positions
Procedure for positioning hinges on the door.
Fire Door Hinge Position Adjustment
Specifics for second hinge placement on fire doors.
Setting the Depth of the Recess
Router Depth Stop Adjustment
How to set the router's depth stop for accurate recess depth.
Setting the Length of the Recess
Aperture Block Adjustment
Adjusting aperture blocks for correct hinge length.
Routing Hinge Recesses in the Door
Door Securing and Preparation
Methods for securely positioning the door for routing.
Hinge Jig Placement on Door
Correct positioning of the jig on the door edge.
Using Bradawls for Jig Securing
Securing the jig to the door using bradawls.
Door Routing Procedure
Step-by-step guide for routing hinge recesses in the door.
Routing Hinge Recesses in the Door (Continued)
Router Movement and Waste Removal
Guiding the router and clearing cut material.
Finalizing Door Recesses
Steps to finish routing, remove jig, and square corners.
Routing Hinge Recesses in the Frame
Frame Jig Placement and Securing
Positioning and fixing the jig on the door frame.
Frame Routing Procedure
Step-by-step guide for routing hinge recesses in the frame.
Routing Hinge Recesses in the Frame (Continued)
Router Movement and Waste Removal
Guiding the router and clearing cut material in the frame.
Finalizing Frame Recesses
Finishing frame recesses and removing the jig.
Fitting the Door
Hinge Attachment to Door
Attaching hinges to the door and aligning with recesses.
Finishing the Frames
Filling Bradawl Holes
Methods for filling bradawl holes for a neat finish.
ACCESSORIES
Optional Accessory List
Lists optional accessories available for the hinge jig.
MAINTENANCE
Jig Cleaning and Lubrication
Routine maintenance procedures for the hinge jig.
ENVIRONMENTAL PROTECTION
Recycling and Disposal Guidelines
Recommendations for eco-friendly material handling.
GUARANTEE
Manufacturer's Guarantee Details
Information regarding the product's warranty.
SPARE PARTS LIST
Spare Parts Identification
Lists all available spare parts with their reference numbers.
SPARE PARTS DIAGRAM
Visual Spare Parts Guide
Diagram showing the location and numbering of spare parts.
QUICK START INSTRUCTIONS
Initial Jig Setup
Concise steps for the initial setup of the hinge jig.
Quick Door Routing
Simplified instructions for routing door recesses.
Quick Frame Routing
Simplified instructions for routing frame recesses.
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