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Manuals
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Zoomlion Manuals
Construction Equipment
ZCC1800
Maintenance manual
Zoomlion ZCC1800 Maintenance Manual
Crawler crane
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Safety Instructions
Table of Contents
Chapter 1 About this Manual
General
Product Identification
Illustration and Symbols
Chapter 2 Safety Guidelines and Environmental Protection
Safety Guidelines
General
Qualification and Selection of the Personnel
Potential Risks
Preparations before Maintenance and Service Work
Instructions about Maintenance Work
Notes for Long-Term Storage
Environmental Protection
Chapter 3 Description of Crane
Description of Main Components under Different Boom Configurations
Main Boom" Configuration
Main Boom with Fixed Jib" Configuration
Main Boom with Luffing Jib" Configuration
Description of Main Components of Basic Machine
Basic Machine of ZCC1300 Crawler Crane
Basic Machine of ZCC1800 Crawler Crane
Basic Machine of ZCC2600 Crawler Crane
Chapter 4 Maintenance
General
Aims of Maintenance and Service
Precautions
General Precautions
Safety Precautions
Inspection of the Crane
Explanation of Maintenance Interval
Maintenance Plan
Power System
Engine
Fuel System
Cooling System
Air Intake System
Exhaust System
Hoisting Winch and Derricking Winch
Inspection of Oil Level of Winch Reducer
Change of Gear Oil of Winch Reducer
Inspection of Tightening Bolts of Winch Reducer
Inspection of Brakes of the Winch Reducer
Inspection of Hoisting Winch Reducer and Derricking Winch Reducer
Theoretical Service Life of Winches
Maintenance of the Slewing Reducer and Slewing Ring
Slewing Reducer
Slewing Ring
Crawler and Traveling Reducer
Crawler Carrier Assy
Travelling Reducer
Maintenance of Hydraulic System
Routine Inspection of Hydraulic System
Hydraulic Oil Tank
Exhaust of Hydraulic System
Inspection of Hydraulic Pipes for Damage
Inspection of Hydraulic Cylinder
Inspection of Hydraulic Hoses
Safe Connection and Dismantling of Quick-Release Coupling in Hydraulic Pipes
Maintenance of the Electrical System
Inspection of the Illumination System
Inspection of Hoisting Limit Switch
Inspection of Battery Master Switch
Inspection of Cable Joints and Dust Caps
Maintenance of the Battery
Prevention of Electrical Parts or Cables from Catching Fires
Circuit Breaker
Maintenance of Load Hooks and Pulleys
Daily Inspection and Maintenance of Load Hook
Inspection of Load Hook
Inspection of Pulley
Pulley Lubrication
Maintenance of Wire Ropes
Inspection of Wire Ropes
Take-Down Criteria
Comprehensive Introduction of Wire Ropes
Maintenance of Air Conditioning
Daily Maintenance
Maintenance of Air Conditioning in Slack Season
Operator's Cab
Inspection of the Windshield Wiper and Cleaning Solution in the Operator's Cab4-60
Inspection of the Sliding Door of the Operator's Cab
Inspection of the Operator's Cab Video Monitoring System
Lubrication System
Lubrication of Boom Pin
Key Structural Member
Visual Inspection
Periodic Inspection
Inspection of Structural Members
Inspection of Counterweight
Other Inspection
Inspection and Maintenance under Special Working Environments
Working in Mud, Snow and Rain
Working at Seaside
Dusty Environment
Environment with Many Rocks
Environment with Falling Rocks
Cold Environment
Other Working Environment
Chapter 5 Troubleshooting
Troubleshooting of Mechanical Drive
Troubleshooting of Power System
Troubleshooting of Hydraulic System
Troubleshooting of Electrical System
Troubleshooting of Cab Electrics
Troubleshooting of Slewing Table Electrics
Troubleshooting of Boom Electrics
Troubleshooting of Load Moment Limiter
Troubleshooting of Air Conditioning System
Chapter 6 Oil and Medium Application
Antifreeze Coolant
Lubricating Oil
Diesel Oil
Lubricating Grease
Hydraulic Oil
Gear Oil of Reducer
Oil Change Interval and Lubricating Interval
Chapter 7 Appendix
Tightening Torque of Threaded Parts
Attached Tools
Checklist for Periodic Inspection
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Basic Machine of Zcc1800 Crawler Crane
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Crawler Crane Maintenance Manual
ZCC1300
ZCC1800
ZCC2600
Edition 1
Jan 2020
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Table of Contents
Troubleshooting
Chapter 5 Troubleshooting
133
Troubleshooting of mechanical drive
135
Troubleshooting of power system
136
Troubleshooting of hydraulic system
141
Troubleshooting of electrical system
145
Troubleshooting of slewing table electrics
146
Troubleshooting of boom electrics
147
Troubleshooting of load moment limiter
148
Troubleshooting of air conditioning system
149
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