Related Manuals for Servomex 5200
Summarization of Contents
1 DESCRIPTION AND DEFINITIONS
1.1 Scope of this manual
Defines the manual's purpose and coverage for Servomex 5200 Gas Analysers.
1.2 Safety information
Highlights crucial safety warnings and cautions for operating and maintaining the Multi Purpose analyser.
1.3 Description
Provides a general overview of the Multi Purpose gas analyser's features and intended use.
1.4 Sample measurement configurations
Details the four possible configurations for measuring one or two gases with the analyser.
1.5 Other product options
Lists optional accessories and features available for the standard and HF versions of the Multi Purpose.
2 SPECIFICATION
2.1 General
Outlines general specifications including dimensions, mass, electrical requirements, and flow rates.
2.2 Sample gas
Specifies pressure range, dew point, and particulate size requirements for sample gas input.
2.3 Calibration gases
Defines acceptable calibration gases, flow rates, and pressure ranges for accurate calibration.
2.4 Environmental limits
Specifies operating and storage limits for ambient temperature, pressure, humidity, and altitude.
2.5 Performance: standard oxygen sensor
Details performance characteristics of the standard oxygen sensor, including accuracy and response times.
2.6 Performance: industrial oxygen sensor (standard Multi Purpose only)
Lists performance metrics for the industrial oxygen sensor, applicable to standard Multi Purpose models.
2.7 Performance: high accuracy oxygen sensor
Specifies performance parameters for the high accuracy oxygen sensor, focusing on precision.
2.8 Performance: IR (infrared) sensors
Details the performance specifications for IR sensors, including measurement ranges and accuracy.
2.9 Rechargeable battery (optional feature)
Provides technical details for the optional rechargeable battery, including charge time and service life.
2.10 milliAmp outputs (optional feature)
Specifies technical parameters for optional milliAmp outputs, like load resistance and output ranges.
4 MULTI PURPOSE USER INTERFACE
4.1 Introduction
Introduces the main components of the analyser's user interface and their basic functions.
4.2 Start-up and measurement screens
Describes the analyser's start-up sequence and the layout of the measurement display screens.
4.3 Soft key legends
Explains the function and meaning of the soft key labels visible on the analyser's screen.
4.4 Status icon bar
Details the various icons displayed in the status bar and their respective meanings for user information.
4.5 Scroll bars
Explains the use and indication of scroll bars for navigating through screen options.
4.6 Menu options/screens and password protection
Covers menu navigation and how password protection secures access to specific functions.
4.7 The Menu screen
Describes how to access and navigate the main menu structure of the Multi Purpose analyser.
4.8 The Settings screen
Details the various configuration options available within the Settings screen.
4.9 The Information screen
Explains how to access and view essential system information about the Multi Purpose.
4.10 Editing on-screen data
Provides instructions on how to edit data values displayed on the analyser's screens.
5 INSTALLATION AND SET-UP
5.1 Installation and switch-on
Step-by-step guide for the physical installation and initial power-up of the Multi Purpose.
5.2 Charging/recharging the battery (Multi Purpose with optional rechargeable battery)
Instructions for charging and recharging the optional rechargeable battery for the analyser.
5.3 Multi Purpose set-up
Details the procedures for configuring the Multi Purpose after initial installation.
5.3.1 Selecting the security level and changing the password(s)
Guides on setting security levels and managing supervisor/operator passwords for access control.
5.3.2 Setting the clock
Instructions for setting the internal clock, including date and time, on the Multi Purpose.
5.3.3 Changing regional settings
Describes how to adjust regional settings like language, date format, and decimal point.
5.3.4 Selecting power save mode (Multi Purpose with optional rechargeable battery)
Explains how to enable or disable power save mode to conserve battery life.
5.3.5 Selecting pump operation (Multi Purpose HF or standard Multi Purpose with optional internal sample pump)
Details how to select and configure the operation mode for the internal sample pump.
6 GENERAL OPERATION
6.1 Calibrating the Multi Purpose
Comprehensive guide on calibrating the analyser using low and high calibration gases.
6.2 Taking sample readings
Step-by-step instructions for obtaining and recording sample gas measurements from the analyser.
6.3 Correcting oxygen measurement for different background gases
Explains how to correct oxygen measurements for interference from background gases.
6.3.1 Overview of measurement errors
Explains potential measurement errors in oxygen sensing due to background gas interference.
6.3.2 Entering a cross-interference compensation
Guides on applying compensation to correct oxygen measurement errors caused by background gases.
6.4 Selecting display units
Instructions on changing measurement units and setting conversion factors for display and output.
6.5 Configuring the measurement alarms
Details how to configure measurement alarms, including modes, levels, and hysteresis.
6.5.1 Alarm modes and levels
Details the available alarm modes and how to set alarm levels for measurements.
6.5.2 Latching/non-latching alarms
Explains the configuration of alarms as latching or non-latching for continuous monitoring.
6.5.3 Hysteresis levels
Defines hysteresis levels and their impact on when measurement alarms are deactivated.
6.5.4 Setting the measurement alarm levels and modes
Guides on configuring alarm modes, levels, hysteresis, and latching settings.
6.5.5 Enabling/disabling the audible measurement alarm
Instructions for enabling or disabling the audible alert for measurement alarms.
6.5.6 Silencing (muting) the audible measurement alarm
Describes how to temporarily mute the audible alarm when it is triggered.
6.5.7 Unlatching measurement alarms
Procedure to manually reset or unlatch any measurement alarms that are in a latched state.
6.5.8 Viewing the measurement alarm status
How to view the current status and details of active or inactive measurement alarms.
6.6 Configuring and using the milliAmp outputs (optional feature)
Introduces the optional milliAmp outputs and their configurable output ranges for measurements.
6.6.1 Overview
Introduces the optional milliAmp outputs and their configurable output ranges for measurements.
6.6.2 Introduction to the milliAmp output parameters
Details the parameters for configuring milliAmp outputs, including range, calibration, and fault conditions.
6.6.3 Set up the milliAmp output parameters
Step-by-step guide for configuring the various parameters of the milliAmp output feature.
6.6.4 Select the Range associated with a measurement
Instructions for changing the measurement range (Range 1 or Range 2) for milliAmp outputs.
6.6.5 Calibrate a milliAmp output
Procedure for calibrating the milliAmp output to ensure accurate signal transmission.
6.6.6 Check a milliAmp output
Guide on how to check the milliAmp output functionality by overriding its value.
6.7 Data logging, serial outputs and printed outputs
Covers configuring and using data logging, serial output, and printed output features.
6.7.1 Selecting data logging/serial output/printed outputs
How to select and configure data logging, serial output, or printer output modes.
6.7.2 Configuring the serial output parameters
Details serial output configuration parameters like period, baud rate, data bits, and parity.
6.7.3 Introduction to data logging
Overview of the data logging feature, including batch structure and storage capacity.
6.7.4 Entering measurement data into the data log
Instructions on how to capture and store measurement data into the analyser's internal log.
6.7.5 Starting a new data log batch
Procedure for initiating a new batch within the data log to organise measurements.
6.7.6 Outputting the data log
How to transfer the stored data log to an external device.
6.7.7 Viewing the data log
Guide on how to access and review previously logged measurement data.
6.7.8 Clearing the data log
Instructions for deleting all logged data from the analyser's memory.
6.7.9 Printing a sample measurement report
How to print a report for a specific sample measurement using the optional printer.
6.8 Adjusting the display
Explains how to adjust screen display settings like backlight and contrast.
6.8.1 Adjusting the backlight timer
How to set the duration the screen backlight remains active after the last user input.
6.8.2 Adjusting the contrast
Instructions for adjusting the screen contrast for optimal readability.
6.9 Switching off the Multi Purpose after use
Procedure for safely powering down the Multi Purpose analyser and preparing it for storage.
7 ROUTINE MAINTENANCE
7.1 Cleaning the Multi Purpose
Guidance on cleaning the external surfaces of the analyser to prevent dust ingress.
7.2 Inspecting the inlet filter element
How to inspect and maintain the inlet filter element to ensure proper gas flow.
7.3 Regenerate/replace the drying agent
Instructions for regenerating or replacing the drying agent in the sample conditioning panel.
7.4 Use of the Multi Purpose for carbon monoxide measurements
Safety precautions and leak testing procedures specific to carbon monoxide measurements.
7.5 Preventative maintenance
Recommendation for annual preventative maintenance to ensure optimal performance and compliance.
8 FAULT FINDING
8.1 Introduction to faults and fault messages
Explains how the analyser detects faults, the indicators used, and fault message storage.
8.2 Viewing fault messages
Guide on how to access and view detected fault messages and their associated details.
8.3 General fault finding
Provides a systematic approach to troubleshooting common faults and recommended actions.
9 STORAGE AND DISPOSAL
9.1 Storage
Instructions for proper storage of the analyser and its accessories to maintain condition.
9.2 Disposal
Guidelines for the safe and compliant disposal of the analyser and associated equipment.
APPENDIX
A1 DATA LOG OUTPUT FORMATS
Defines the structure and format of data logged output from the analyser.
A2 SERIAL OUTPUT FORMATS
Specifies the format for serial data output, including measurement line elements.
A3 PRINTER OUTPUT FORMATS
Details the format of sample measurement reports generated by the optional printer.
A4 RS232 CONNECTION DETAILS
Information on the RS232 serial port, connector pinouts, and connecting to a PC.
A4.3 Capturing data using Windows® and Hyper Terminal™
Guide to capturing analyser data onto a PC using HyperTerminal software.
A5 DISPLAY UNIT CONVERSION FACTORS
Table of conversion factors for units used in measurement display and output.
A6 OPTIONAL FLOWMETERS
Introduces optional flowmeters and their specifications for gas flow monitoring.
A6.1 Overview
Introduces the two types of optional flowmeters available for gas flow monitoring.
A6.2 Specification
Provides flow rate range specifications for flowmeters used with different Multi Purpose models.
A6.3 Preparing the Multi Purpose with a flowmeter
Instructions for fitting and preparing the analyser for use with an optional flowmeter.
A6.4 Using the Multi Purpose with a flowmeter
Guidance on operating the analyser when equipped with an optional flowmeter.
A6.5 Multi Purpose HF and standard Multi Purpose with a sample pump
Specific usage notes for flowmeters with HF and standard models featuring a sample pump.
A6.6 Standard Multi Purpose without a sample pump
Specific usage notes for flowmeters with standard models lacking a sample pump.
A7 OPTIONAL SAMPLE CONDITIONING PANEL
Introduces the sample conditioning panel for analysing wet gas samples.
A7.1 Overview
Introduces the optional sample conditioning panel for analysing wet gas samples.
A7.2 Specification
Lists specifications for the sample conditioning panel, including response times and drying agent.
A7.3 Using the Multi Purpose with the sample conditioning panel
How to operate the analyser when fitted with the optional sample conditioning panel.
A7.4 Calibrating
Instructions for calibrating the analyser when using the sample conditioning panel.
A7.5 Sampling gases
Guidance on sampling gases, particularly flue gases, for optimal measurement results.
A7.6 Additional maintenance
Details extra maintenance procedures for the sample conditioning panel components.
A7.7 Draining the catchpot
Procedure for draining accumulated liquid from the catchpot of the conditioning panel.
A7.8 Replacing/regenerating the drying agent
Instructions for regenerating or replacing the drying agent within the conditioning panel.
A7.9 Additional spares
Lists additional spare parts available for the sample conditioning panel.
A8 OPTIONAL GAS PROBE ACCESSORY
Introduces the gas probe accessory for pinpointing gas sampling locations.
A8.2 Preparing for use
Steps for assembling the gas probe accessory before its initial use.
A8.3 Using the probe
Guidance on connecting and positioning the gas probe for accurate gas sampling.
A8.4 Additional maintenance
Maintenance recommendations for the optional filter element within the gas probe.
A8.5 Additional spares
Lists available spare parts for the optional gas probe accessory.
A9 MATERIALS IN CONTACT WITH SAMPLE AND CALIBRATION GASES
Lists materials used in the analyser's gas path, detailing their chemical compatibility.
A10 DISPOSAL IN ACCORDANCE WITH THE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE) DIRECTIVE
Outlines the analyser's disposal requirements according to the WEEE Directive for proper recycling.
A11 COMPLIANCE AND STANDARDS INFORMATION
Information on the analyser's compliance with various European Community directives and international standards.
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