1. Manuals
  2. Brands
  3. Servomex Manuals
  4. Measuring Instruments
  5. SERVOFLEX MiniMP
  6. Operator's manual

Servomex SERVOFLEX MiniMP Operator's Manual

Gas analyzer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operator Manual
Part Number:
05230001A
Revision:
9
Language:
UK English
SERVOFLEX
MiniMP (5200)
Gas Analyser

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SERVOFLEX MiniMP and is the answer not in the manual?

Questions and answers

Related Manuals for Servomex SERVOFLEX MiniMP

Summary of Contents for Servomex SERVOFLEX MiniMP

  • Page 1 SERVOFLEX MiniMP (5200) Gas Analyser Operator Manual Part Number: 05230001A Revision: Language: UK English...

  • Page 3: Table Of Contents

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers LIST OF CONTENTS Section Page DESCRIPTION AND DEFINITIONS......1 Scope of this manual .
  • Page 4 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers CONTENTS (CONTINUED) Section Page 5.3.5 Selecting pump operation (Multi Purpose HF or standard Multi Purpose with optional internal sample pump) ... . 33 GENERAL OPERATION .
  • Page 5 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers CONTENTS (CONTINUED) Section Page FAULT FINDING........65 Introduction to faults and fault messages .
  • Page 6 ® Kynar is a registered trademark of Elf Atochem North America, Inc. ® Windows and Excel are registered trademarks of Microsoft Corporation. ™ HyperTerminal is a trademark of Hilgraeve Inc. © This manual is copyright, and no part of it may be reproduced without Servomex’s written approval. 05230001A / Revision 9...

  • Page 7: Description And Definitions

    Scope of this manual This manual provides installation, operation and routine maintenance instructions for the Servomex 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers, abbreviated to "Multi Purpose" and "Multi Purpose HF" where applicable in the remainder of this manual. Note that, unless otherwise stated, "Multi Purpose" is used to mean both versions of analyser in the remainder of this manual.

  • Page 8: Sample Measurement Configurations

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers The Multi Purpose is simple to operate, with an intuitive user interface (see Section 4). Gas sample measurements are shown on the Multi Purpose display, and can also be output to a serial device connected to the Multi Purpose, or as optional milliAmp outputs.
  • Page 9 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Description Description Sample gas 1 label * Sample gas outlet † ‡ Sample gas 2 label * Fault LED (amber) Soft key 3 Sample pump key † Soft key 4 Sample pump LED (green) †...
  • Page 10 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Description Description Serial output port milliAmp output socket 1 † Power inlet Sample gas outlet ‡ milliAmp output socket 2 * Bypass gas outlet # * Only fitted if the 5200 Multi Purpose includes 2 optional milliAmp outputs. †...

  • Page 11: Specification

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers SPECIFICATION WARNING You must install and use the Multi Purpose in accordance with the requirements of this section and subsequent sections of the manual. If you do not, the protection facilities incorporated into the design of the Multi Purpose may not operate as intended, sample gas measurements may not be accurate, or the Multi Purpose may be damaged.

  • Page 12: Sample Gas

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Sample gas WARNING If you sample carbon monoxide, the quantity of gas sampled by the Multi Purpose may be above the short term exposure limit for carbon monoxide, and so the sample should be considered to be toxic. Similarly, other sample and calibration gases which you use may also be considered as toxic.

  • Page 13: Calibration Gases

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Calibration gases Low calibration gas Oxygen-free nitrogen, 99.9% pure High calibration gas Standard oxygen sensor Certified oxygen supply * or instrument quality † , or other supply (with > 20% oxygen; for example ambient air) Industrial or high accuracy Certified oxygen supply * or instrument quality...

  • Page 14: Environmental Limits

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Environmental limits Ambient temperature range Operation (analyser) -10 to +50 °C (14 to 122 Operation (power supply unit) 0 to 50 °C (32 to 122 Battery charging +10 to +40 °C (50 to 104 Storage * -20 to +60 °C (-4 to 140 Operating ambient pressure range...

  • Page 15: Performance: Standard Oxygen Sensor

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Performance: standard oxygen sensor The display indication given below is the default indication. You can configure the Multi Purpose to provide other display indications (see Section 6.4). Display indication Measured volume % oxygen Full Scale Range 0 to 100% oxygen Resolution...

  • Page 16: Performance: Industrial Oxygen Sensor (Standard Multi Purpose Only)

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Performance: industrial oxygen sensor (standard Multi Purpose only) The display indication given below is the default indication. You can configure the Multi Purpose to provide other display indications (see Section 6.4). Display indication Measured volume % oxygen Full Scale Range...

  • Page 17: Performance: High Accuracy Oxygen Sensor

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Performance: high accuracy oxygen sensor The display indication given below is the default indication. You can configure the Multi Purpose to provide other display indications (see Section 6.4). Display indication Measured volume % oxygen Full Scale Range 0 to 100% oxygen...

  • Page 18: Performance: Ir (Infrared) Sensors

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Performance: IR (infrared) sensors The display indications given below are the default indications. You can configure the Multi Purpose to provide other indications (see Section 6.4). Allow 1 hour warm up to reach stated accuracy. Display indication Carbon monoxide sensors Measured volume % carbon monoxide...

  • Page 19: Rechargeable Battery (Optional Feature)

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Rechargeable battery (optional feature) Battery type Lithium ion Time to recharge (from empty) 4 hours * † Operating life (from fully charged) 8 to 35 hours Service life Approximately 300 to 500 discharge/ recharge cycles (depending on ambient conditions) This is the recharge time with the Multi Purpose switched off.

  • Page 20: Unpack The Multi Purpose

    Multi Purpose (see Figure 2). Inspect the Multi Purpose and the other items supplied, and check that they are not damaged. If any item is damaged, immediately contact Servomex or your local Servomex agent. If you do not intend to use the Multi Purpose immediately: •...

  • Page 21: Multi Purpose User Interface

    When you first switch on the Multi Purpose, a ’start-up screen’ is displayed while the Multi Purpose carries out a self-test. The start-up screen shows the Servomex name, a ‘self-test time elapsed/remaining’ indicator, and messages identifying the tasks being carried out as part of the self-test: •...
  • Page 22 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers The Measurement screen is then displayed, as shown in Figure 3 below. Note that: • If your Multi Purpose is configured for a single sample gas measurement, the 1-measurement screen will be shown, as in detail A below. •...

  • Page 23: Soft Key Legends

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers During normal Multi Purpose operation, the software health indicator continuously moves from left to right and then back again, below the status icon bar. If the indicator stops moving, this means that the Multi Purpose is not operating correctly, and you must refer to Section 8.

  • Page 24: Status Icon Bar

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Other soft key legends which are used on the various screens are as follows: Legend Meaning Function (when soft key pressed) Back Cancels the current screen and displays the previous screen in the menu structure. Accept Accepts the currently selected option or data.

  • Page 25: Scroll Bars

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Scroll bars On some screens (for example, see Figure 5), there may be more options available than can be shown on the screen, and you have to scroll down the screen to view all of the options: this is identified by a scroll bar at the right-hand side of the screen.
  • Page 26 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers NOTES: (Start-up screen) Specifies the corresponding section in [X.Y.Z] [4.2] this manual. Specifies that the option/screen is always protected by the supervisor password. Specifies that the option/screen can be (Measurement screen) [4.2] protected by the supervisor password.

  • Page 27: The Menu Screen

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers The Menu screen Some of the menu screens referenced below may not be available: refer to the note at the start of Section 4. The Menu screen (see Figure 5) provides access to other screens in the menu structure, and is displayed by pressing the soft key when the Measurement screen is displayed.

  • Page 28: The Settings Screen

    Settings screen again, or press and hold the soft key to show the Measurement screen again. You may be asked to provide the information from this screen to the Servomex support team; for example, as an aid to fault diagnosis. 05230001A / Revision 9...

  • Page 29: Editing On-Screen Data

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 4.10 Editing on-screen data A common method is used for editing data shown on all of the different screens. When you press the soft key to edit an item of data, the screen changes to show the corresponding edit screen, with the first digit highlighted;...

  • Page 30: Installation And Set-Up

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers INSTALLATION AND SET-UP Installation and switch-on WARNING Ensure that the cables and tubes that you connect to the Multi Purpose are routed so that they do not present a trip hazard to people. WARNING Ensure that the electrical installation of the Multi Purpose and the power supply unit conforms with all applicable local and national electrical...
  • Page 31 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers If you have fitted tubes to the sample gas outlet and/or bypass gas outlet, route the ends of the tubes so that they can freely vent to atmosphere. The two outlets can be left to vent to local atmosphere. However if you do fit a tube to one or both of the outlets, the tube(s) must be suitably sized so that the gases can vent from the Multi Purpose without over- pressurisation of the Multi Purpose or the tubes.

  • Page 32: Charging/Recharging The Battery (Multi Purpose With Optional Rechargeable Battery)

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Charging/recharging the battery (Multi Purpose with optional rechargeable battery) 5.2.1 Charging The first time you use a Multi Purpose with the optional rechargeable battery, you should leave the Multi Purpose connected to the electrical supply for at least 4 hours, to fully charge the battery.

  • Page 33: Multi Purpose Set-Up

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Multi Purpose set-up When you switch on the Multi Purpose, a ’start-up screen’ is first displayed (see Section 4.2), then the Measurement screen (Figure 3) is displayed. When the Measurement screen is displayed, you can set up the Multi Purpose as described below.
  • Page 34 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Selecting the security level As supplied, the security level is set to ‘high’, the supervisor password is set to "2000" and the operator password is set to "1000". We recommend that you select your required security level and change the password(s) as described below to provide additional protection.
  • Page 35 If you change a password, ensure that you record the new password somewhere safe. Otherwise, if you cannot recall the new password, you will have to contact Servomex or your local Servomex agent for assistance. Use the following procedure to change the supervisor and operator passwords:...

  • Page 36: Setting The Clock

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 5.3.2 Setting the clock Use the following procedure to set the date and time: Press the soft key to display the Menu screen, use the soft keys to highlight the "Settings" menu option, then press the soft key.

  • Page 37: Changing Regional Settings

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 5.3.3 Changing regional settings You can configure the following Multi Purpose regional settings so that the information shown on the various screens is better suited to your local conventions: Setting Options available Language Various languages are supported.

  • Page 38: Selecting Power Save Mode (Multi Purpose With Optional Rechargeable Battery)

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 5.3.4 Selecting power save mode (Multi Purpose with optional rechargeable battery) If your Multi Purpose has the optional rechargeable battery, you can select the ‘power save’ mode of operation, to conserve battery power. When power save mode is selected, the Multi Purpose will automatically switch off after 30 minutes has elapsed during which no key has been pressed.

  • Page 39: Selecting Pump Operation (Multi Purpose Hf Or Standard Multi Purpose With Optional Internal Sample Pump)

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 5.3.5 Selecting pump operation (Multi Purpose HF or standard Multi Purpose with optional internal sample pump) If your Multi Purpose has an internal sample pump fitted, you must select how you want to operate the pump before you start to make sample measurements.
  • Page 40 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers If you want to change the method of sample pump operation, press the soft key, use the soft keys to highlight the alternative menu option, then press the soft key. If you have selected Timed pump operation, you must then continue at Step 4 below to set the pump operation time.

  • Page 41: General Operation

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers GENERAL OPERATION WARNING This gas analyser may be used with sample and/or calibration gases that could present a toxic hazard, as the local gas concentrations may exceed short- or long-term exposure limits (and very high dilution rates may be needed to safely vent the gases used).
  • Page 42 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers You must calibrate the Multi Purpose as part of the initial set-up (see Section 5.3), and whenever the Multi Purpose has been moved to a different environment. We also recommend that you calibrate the Multi Purpose at each power up, to avoid measurement errors due to changes in ambient conditions.
  • Page 43 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Press the soft key. The Calibrate target value screen will then be shown (see Figure 21), identifying the target value and the current reading. Figure 21 - The Calibrate target value screen If the target value is not that for the calibration gas which you are using, change the target value to the required value: use the edit method in Section 4.10.

  • Page 44: Taking Sample Readings

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Taking sample readings Depending on how you have configured the measurement alarms, and on how you connect the sample gases to the Multi Purpose, a measurement alarm may occur when you change sample gases as described below. Unless your sample gases are known to be dry, you must connect the drying tube (supplied with the Multi Purpose) to the sample gas inlet on the Multi Purpose, and then connect your sample gas supply to the drying tube.

  • Page 45: Correcting Oxygen Measurement For Different Background Gases

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Correcting oxygen measurement for different background gases If you are measuring oxygen in a background of nitrogen or air, you do not need to correct the measurements. 6.3.1 Overview of measurement errors For an oxygen sensor, the composition of any typical background gas in the gas sample will have a negligible effect on the Multi Purpose measurement.
  • Page 46 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Use the soft keys to highlight the "X-Interference" menu option, then press the soft key: • If your Multi Purpose is configured for a single sample measurement, the X- Interference offset screen is then displayed, as shown in Figure 23. Continue at Step 4.

  • Page 47: Selecting Display Units

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Selecting display units You can change the measurement units shown on the display (and output during data logging, and so on). The following display units are supported: Units Meaning volume % parts per million volume parts per million mg/m3...
  • Page 48 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers If you want to view or change the units conversion factor, continue at Step 6. If you want to change the currently displayed units, press the soft key: the Units selection screen will then be displayed, as shown in Figure 25. Use the soft keys to highlight the required units, then press the soft key to select the units.

  • Page 49: Configuring The Measurement Alarms

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Configuring the measurement alarms 6.5.1 Alarm modes and levels Two separate measurement alarms are available for each sample gas measurement for which the Multi Purpose is configured, and you can configure each alarm to operate in one of three modes: Alarm mode Operation...

  • Page 50: Hysteresis Levels

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.5.3 Hysteresis levels The hysteresis level associated with a measurement alarm determines when an alarm condition (once activated) is deactivated, and this depends on the alarm mode, as follows: Alarm mode Effect of hysteresis Low alarm Once the low alarm condition has been activated, the...

  • Page 51: Setting The Measurement Alarm Levels And Modes

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.5.4 Setting the measurement alarm levels and modes Ensure that the measurement alarm and hysteresis levels are not too close to the expected sample measurements. (If they are, minor - and acceptable - variations in your sample gas concentrations will result in spurious alarms.) If you configure one measurement alarm as ‘low’...

  • Page 52: Enabling/Disabling The Audible Measurement Alarm

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.5.5 Enabling/disabling the audible measurement alarm The audible measurement alarm options are "Yes" (for enable) and "No" (for disable). With the Alarms option screen displayed (see Section 6.5.4), use the soft keys to highlight the "Audible alarm"...

  • Page 53: Unlatching Measurement Alarms

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.5.7 Unlatching measurement alarms When necessary, use the following procedure to unlatch any ‘latched’ measurement alarm(s) (see Section 6.5.2): On the Measurement screen, press the soft key; the Alarm option screen (Figure 27) will then be displayed.

  • Page 54: Configuring And Using The Milliamp Outputs (Optional Feature)

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Configuring and using the milliAmp outputs (optional feature) 6.6.1 Overview The Multi Purpose can be supplied with a milliAmp output for each sample gas measurement for which the Multi Purpose is configured. Each milliAmp output provides a constantly updated output (from the connector(s) on the rear of the Multi Purpose, see Figure 2), in which the current represents the value of gas sample measurements.

  • Page 55: Introduction To The Milliamp Output Parameters

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.6.2 Introduction to the milliAmp output parameters The milliAmp output parameters that you must set up are as follows: Parameter Values/options Range 1 high level The Range 1 highest sample measurement (span) *. Range 2 high level The Range 2 highest sample measurement (span) *.

  • Page 56: Set Up The Milliamp Output Parameters

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.6.3 Set up the milliAmp output parameters Use the following procedure to set up the milliAmp output parameters: Press the soft key to display the Menu screen, use the soft keys to highlight the "Set up"...

  • Page 57: Select The Range Associated With A Measurement

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.6.4 Select the Range associated with a measurement Use the following procedure at any time during sampling to change the Range (see Section 6.6.1) associated with a gas measurement: Press the soft key to display the Menu screen, use the soft keys to highlight the "Set up"...

  • Page 58: Calibrate A Milliamp Output

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.6.5 Calibrate a milliAmp output Use the following procedure to calibrate a milliAmp output: Press the soft key to display the Menu screen, use the soft keys to highlight the "Service" menu option, then press the soft key.

  • Page 59: Check A Milliamp Output

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.6.6 Check a milliAmp output If required, use the following procedure at any time to perform a check on a milliAmp output: Press the soft key to display the Menu screen, use the soft keys to highlight the "Service"...

  • Page 60: Data Logging, Serial Outputs And Printed Outputs

    You can configure the Multi Purpose to provide data logging, to provide serial outputs, or to provide printed outputs to an optional Servomex supplied printer: • When serial output is selected, data is continuously output to your PC (or other device) connected to the serial output port on the rear of the Multi Purpose.

  • Page 61: Configuring The Serial Output Parameters

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.7.2 Configuring the serial output parameters The serial output parameters apply to both the data logging and serial output options (see Section 6.7.1). If you have selected data logging or serial outputs, you must configure the Multi Purpose serial output parameters to suit the requirements of the PC (or other device) which you have connected to the serial output port on the rear of the Multi Purpose.

  • Page 62: Introduction To Data Logging

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.7.3 Introduction to data logging The Multi Purpose allows you to maintain a data log of sample measurements made, within the Multi Purpose memory. The data log consists of one or more ‘batches’ of measurements, and a total of 200 measurements can be stored.

  • Page 63: Starting A New Data Log Batch

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers To store the measurement data in the data log, press the soft key. A Log taken screen (Figure 43) is then displayed for a few seconds to verify that the measurement data has been stored in the data log, Figure 43 - The Log taken screen then the Measurement screen is...

  • Page 64: Viewing The Data Log

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.7.7 Viewing the data log With the Menu screen displayed, use the soft keys to highlight the "Data log" option, then press the soft key. The Data log options screen will then be displayed, as shown in Figure 44.

  • Page 65: Printing A Sample Measurement Report

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.7.9 Printing a sample measurement report If you have selected printed outputs (see Section 6.7.1), you must manually initiate the printing of each sample measurement report. Press the soft key when you want to print a report. Refer to Appendix A3 for the format of the printed sample measurement report.

  • Page 66: Adjusting The Contrast

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers 6.8.2 Adjusting the contrast On the Settings screen, highlight the "Contrast" option, then press the soft key. The Contrast screen will then be displayed, as shown in Figure 48. Figure 48 - The Contrast screen Use the soft keys to increase or decrease the contrast to the required level, then press the...

  • Page 67: Routine Maintenance

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers ROUTINE MAINTENANCE WARNING Sample and calibration gases may be toxic or asphyxiant. Never inspect the inlet filter, remove the side panels from the Multi Purpose, or service or repair the Multi Purpose while such gases are still connected to it. WARNING Sample and calibration gases may be toxic or asphyxiant and may build up within the Multi Purpose during use.

  • Page 68: Regenerate/Replace The Drying Agent

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Inspect the condition of the white filter element (fitted to the spigot on the rear of the filter retainer cap). If the filter element is wet or dirty: • Remove the used filter element from the filter retainer cap, then dispose of the element.

  • Page 69: Use Of The Multi Purpose For Carbon Monoxide Measurements

    Multi Purpose and the associated sample/vent lines or system. We recommend that you leak-test the Multi Purpose at least once every 6 months: • If there are leaks within the Multi Purpose, it must be returned to Servomex for repair. Do not continue to use the Multi Purpose.

  • Page 70: Preventative Maintenance

    Multi Purpose. The preventative maintenance program consists of a yearly inspection of the Multi Purpose at a Servomex service facility, and repair of any faults, to ensure that the Multi Purpose meets its original factory specification. Once inspection and repair are complete, the Multi Purpose is returned, together with a dated service certificate.

  • Page 71: Fault Finding

    Servomex or your local Servomex agent for assistance. Calibration fault Recalibrate (both low and high) as described in Section 6.1. If the fault persists, contact Servomex or your local Servomex agent for assistance. Charging Timeout (This message will only be shown on a Multi Purpose which has the optional rechargeable battery fitted.)
  • Page 72 (fully discharged). Connect the Multi Purpose to the electrical supply, then set the date/time as described in Section 5.3.2. If the fault persists, contact Servomex or your local Servomex agent for assistance. Fatal fault Contact Servomex or your local Servomex agent for assistance.
  • Page 73 After checking the inlet, outlets and pipes/tubes, restart the sample pump (see Section 5.3.5). If the fault persists, contact Servomex or your local Servomex agent for assistance. Static RAM fault Turn the Multi Purpose off, and then turn it on again. If the fault message is then displayed again, contact Servomex or your local Servomex agent for assistance.

  • Page 74: Viewing Fault Messages

    For general Multi Purpose fault finding, refer to the table on the following pages. If you have read through the table and still cannot rectify a fault, or cannot identify the cause of a fault, contact Servomex or your local Servomex agent for assistance. 05230001A / Revision 9...
  • Page 75 • Switch off the Multi Purpose, then switch it on again. • If the fault persists, contact Servomex or your local Servomex agent for assistance. The software health indicator is not Carry out the recommended actions for the "The moving on the display.
  • Page 76 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Fault symptom Recommended actions " " is displayed instead of This indicates that the sample gas measurement is a sample measurement (or appears below the lower measurement limit of the Multi in the data log).
  • Page 77 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Fault symptom Recommended actions Multi Purpose measurements are Check that the sample gas supply pressure is unstable. correct: refer to Section 2.2. Check that the Multi Purpose is not being subjected to high levels of vibration.
  • Page 78 • If the power supply unit is correctly connected to your electrical supply outlet and your external electrical supply is correct, the power supply unit may have failed: contact Servomex or your local Servomex agent for assistance. If you have a Multi Purpose with the optional...
  • Page 79 If you have configured the milliAmp output to jam high or jam low, check whether a fault condition exists (see Section 6.6.2). Otherwise, contact Servomex or your local Servomex agent for assistance. A milliAmp output is not as Ensure that the electrical cabling connected to the expected.

  • Page 80: Storage And Disposal

    Appendix A10 for disposal requirements in accordance with the WEEE Directive within the EC. If you send the Multi Purpose to Servomex or your local Servomex agent for disposal, the Multi Purpose must be accompanied by a correctly completed decontamination certificate.

  • Page 81: Spares

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers SPARES The standard spares available for the Multi Purpose are shown below. You can order these spares from Servomex or your agent. Spare Part Number Inlet filter element (pack of 5) 00570982 Filter retainer cap ‘O’...

  • Page 82: A1 Data Log Output Formats

    The data log is output in the form of an identifier line, followed by a number of log lines, one line for each entry stored in the data log. The identifier line is in the form: "Servomex <serial number> ; <gas>", where <serial number> is the Multi Purpose serial number as shown on the Information screen (see Figure 7) and <gas>...
  • Page 83 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers A typical extract from a 1-measurement Multi Purpose data log output is shown below: Servomex 05123A1/45678 ; O2 1.1 ; 19/01/05 ; 14:57:04 ; O2 ; 14.8 ; % ; Alarm ;...

  • Page 84: A2 Serial Output Formats

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers APPENDIX SERIAL OUTPUT FORMATS The serial output consists of a number of measurement lines, one line for each update. Each measurement line consists of a number of elements, separated from each other by the delimiter string "...

  • Page 85: A3 Printer Output Formats

    PRINTER OUTPUT FORMATS If you have selected printed outputs (see Section 6.7.1), each time you press the soft key, a single sample measurement report is printed (on the Servomex supplied printer). The format of this report is as shown below: Date: <date>...
  • Page 86 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers <alarm> Specifies the alarm or other status: • "Pass" indicates that alarms have been configured, and that the sample measurement has not triggered an alarm. • "FAIL" indicates that alarms have been configured, and that the sample measurement has triggered an alarm.

  • Page 87: A4 Rs232 Connection Details

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers APPENDIX RS232 CONNECTION DETAILS WARNING Ensure that the electrical installation of any equipment connected to the Multi Purpose conforms with all applicable local and national electrical safety requirements. A4.1 Overview The serial port on the rear of the Multi Purpose (see Figure 2) is an RS232 ±...

  • Page 88: A4.3 Capturing Data Using Windows® And Hyper Terminal

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers ® A4.3 Capturing data using Windows and Hyper Terminal™ If you use one of the Windows operating systems, HyperTerminal is probably already installed on your PC. For detailed instructions on the installation and use of HyperTerminal, refer to the help files on your PC, or to the documentation supplied with your PC.

  • Page 89: A5 Display Unit Conversion Factors

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers APPENDIX DISPLAY UNIT CONVERSION FACTORS When you select display units as described in Section 6.4, you must ensure that you also enter the correct units conversion factor, as shown in the table below: To convert use the units applicable...

  • Page 90: A6 Optional Flowmeters

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers APPENDIX OPTIONAL FLOWMETERS A6.1 Overview Two optional flowmeters are available for the Multi Purpose, as follows: • The unvalved flowmeter, for use with a standard Multi Purpose without an internal sample pump.
  • Page 91 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Description Description † Multi Purpose Flow control valve Inlet pipe * Flow indicator Sample gas inlet Flowmeter assembly * Fitted between the flowmeter outlet and the Multi Purpose inlet. † Only fitted to a valved flowmeter for use with a Multi Purpose HF or a standard Multi Purpose with an internal sample pump.

  • Page 92: A6.4 Using The Multi Purpose With A Flowmeter

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers A6.4 Using the Multi Purpose with a flowmeter Operate the Multi Purpose with the flowmeter as described in Sections 4 to 6 of this manual, but with the exceptions noted below. A6.5 Multi Purpose HF and standard Multi Purpose with a sample pump The flow rate of your calibration gas supply must be the same as the flow...

  • Page 93: A7 Optional Sample Conditioning Panel

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers APPENDIX OPTIONAL SAMPLE CONDITIONING PANEL A7.1 Overview A drying tube is not supplied if your Multi Purpose has the sample conditioning panel fitted, as the panel has an integral drier. The optional sample conditioning panel allows for use of the Multi Purpose to measure the oxygen content of wet gas samples, for example on a spot-check basis (when close control of boiler efficiency is not required), or while carrying out boiler...

  • Page 94: A7.3 Using The Multi Purpose With The Sample Conditioning Panel

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers A7.3 Using the Multi Purpose with the sample conditioning panel A7.4 Calibrating You must calibrate the Multi Purpose with the sample conditioning panel as described in Section 6.1, but you must connect the calibration gas supply to the sample gas inlet on the sample conditioning panel (Figure A3, item 7).
  • Page 95 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Description Description Multi Purpose Catchpot drain plug Sample conditioning panel Catchpot Drier Sample gas inlet Inlet pipe Figure A3 - Multi Purpose with the sample conditioning panel 05230001A / Revision 9...

  • Page 96: A7.6 Additional Maintenance

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers A7.6 Additional maintenance A7.7 Draining the catchpot Do not allow the level of liquid in the catchpot to rise above the top of the transparent body of the catchpot. Refer to Figure A3. During use, liquid entrained in the sampled gases will be condensed in the catchpot (6).

  • Page 97: A7.9 Additional Spares

    The following additional spares are available for the sample conditioning panel: Spare Part Number Drying agent (indicator silica gel) 203742 Drying agent (calcium sulphate) 1734-2524 Drier assembly S5000944 Catchpot assembly S0214905 Catchpot and drier lids S5000943 Order these spares from Servomex or your Servomex agent. 05230001A / Revision 9...

  • Page 98: A8.1

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers APPENDIX OPTIONAL GAS PROBE ACCESSORY A8.1 Overview The gas probe accessory enables you to accurately pinpoint where gases will be sampled. Refer to Figure A4. The accessory consists of the removable protective tip (1, only supplied with the 25 cm Probe accessory), the probe (2) and handle (3), an optional filter (4), and a coiled sample pipe (5) which is terminated by an outlet connector (6).

  • Page 99: Additional Spares

    Filter element (pack of 5) 00570982 Probe: 25 cm (approx 10 inch), with protective tip S5000942 Probe: 100 cm (approx 39 inch) S5000404B Order these spares from Servomex or your Servomex agent. Description Description Protective tip * Coiled sample pipe Probe...

  • Page 100: Materials In Contact With Sample And Calibration Gases

    5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers APPENDIX MATERIALS IN CONTACT WITH SAMPLE AND CALIBRATION GASES The materials of the parts of the Multi Purpose in contact with the sample and calibration gases are listed below. These materials have a wide range of chemical compatibility and corrosion resistance.
  • Page 101 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers Industrial or high accuracy oxygen sensor: 316 stainless steel Borosilicate glass Platinum Platinum/iridium alloy Electroless nickel ® Viton IR (infrared) sensor: 316 stainless steel Gold Nickel Sapphire Epoxy adhesive (EPO-TEK H72) ®...

  • Page 102: Disposal In Accordance With The Waste Electrical And Electronic Equipment (Weee) Directive

    For additional information and advice on the disposal of the analyser in accordance with the requirements of the WEEE Directive, contact Servomex or your local Servomex agent. If you send the analyser to Servomex or your local Servomex agent for disposal, the analyser must be accompanied by a correctly completed decontamination certificate.

  • Page 103: Compliance And Standards Information

    • The power supply unit supplied with the 5200 Multi Purpose complies with the European Community "Low Voltage Directive", 73/23/EEC. • Servomex Group Ltd is a BS EN ISO 9001:2000 and EN ISO 14001:1996 certified organisation. 05230001A / Revision 9...
  • Page 104 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers This page intentionally blank. 05230001A / Revision 9...

This manual is also suitable for:

5200

Table of Contents

Save PDF