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Servomex SERVOFLEX MiniTransfill 5200 Operator's Manual

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SERVOFLEX MiniTransfill 5200
OPERATOR MANUAL
Part Number:
05220091A
Revision:
5
Language:
US English

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Summary of Contents for Servomex SERVOFLEX MiniTransfill 5200

  • Page 1 SERVOFLEX MiniTransfill 5200 OPERATOR MANUAL Part Number: 05220091A Revision: Language: US English...
  • Page 2 This page intentionally blank.
  • Page 3 5200 Transfill Gas Analyzer LIST OF CONTENTS Section Page DESCRIPTION AND DEFINITIONS......1 Scope of this manual ........1 Safety information.
  • Page 4 5200 Transfill Gas Analyzer CONTENTS (CONTINUED) Section Page 6.3.2 Latching/non-latching alarms ......29 6.3.3 Hysteresis levels .
  • Page 5 ® Kynar is a registered trademark of Elf Atochem North America, Inc. ® Windows and Excel are registered trademarks of Microsoft Corporation. ™ HyperTerminal is a trademark of Hilgraeve Inc. © This manual is copyright, and no part of it may be reproduced without Servomex’s written approval. 05220091A / Revision 5...
  • Page 6 5200 Transfill Gas Analyzer This page intentionally blank. 05220091A / Revision 5...
  • Page 7 DESCRIPTION AND DEFINITIONS Scope of this manual This manual provides installation, operation and routine maintenance instructions for the Servomex 5200 Transfill Gas Analyzer, abbreviated to "Transfill" in the remainder of this manual. Safety information Read this manual and ensure that you fully understand its content before you attempt to install, use or maintain the Transfill.
  • Page 8 5200 Transfill Gas Analyzer The Transfill is simple to operate, with an intuitive user interface (see Section 4). Gas sample measurements are shown on the Transfill display, and can also be output to a serial device connected to the Transfill. The Transfill requires little routine maintenance (see Section 7), other than calibration (which is essential for the accuracy of sample gas measurements) and regular inspection of the inlet filter element.
  • Page 9 5200 Transfill Gas Analyzer Description Description Oxygen label * (see below) * (see below) Fault LED (amber) Soft key 3 * (see below) Soft key 4 * (see below) Alarm LED (red) Soft key 1 Power On/Off key Soft key 2 Filter retaining cap Display Sample gas inlet...
  • Page 10 5200 Transfill Gas Analyzer Description Description Serial output port * (see below) Power inlet Sample gas outlet * (see below) Bypass gas outlet * Not used on the 5200 Transfill. Included as provision for other models. Figure 2 - Rear of the Transfill 05220091A / Revision 5...
  • Page 11 5200 Transfill Gas Analyzer SPECIFICATION WARNING You must install and use the Transfill in accordance with the requirements of this section and subsequent sections of the manual. If you do not, the protection facilities incorporated into the design of the Transfill may not operate as intended, sample gas measurements may not be accurate, or the Transfill may be damaged.
  • Page 12 5200 Transfill Gas Analyzer Environmental limits Ambient temperature range Operation +14 to +122 °F Storage -4 to +140 °F * Battery charging +50 to +104 °F Operating ambient pressure range 14.7 psi ±10% Operating ambient humidity range 0 to 95% RH, non-condensing †...
  • Page 13 5200 Transfill Gas Analyzer Rechargeable battery (optional feature) Battery type Lithium ion Time to recharge (from empty) 4 hours * † Operating life (from fully charged) Approximately 35 hours Service life Approximately 300 to 500 discharge/ recharge cycles (depending on ambient conditions) * This is the recharge time with the Transfill switched off.
  • Page 14 Transfill (see Figure 2). Inspect the Transfill and the other items supplied, and check that they are not damaged. If any item is damaged, immediately contact Servomex or your local Servomex agent. If you do not intend to use the Transfill immediately: •...
  • Page 15 When you first switch on the Transfill, a ’start-up screen’ is displayed while the Transfill carries out a self-test. The start-up screen shows the Servomex name, a ‘self-test time elapsed/remaining’ indicator, and messages identifying the tasks being carried out as part of the self-test: The screen will initially display the message "System Check".
  • Page 16 5200 Transfill Gas Analyzer The Measurement screen is then displayed, as shown in Figure 3 below. Gas being measured Measurement units Transducer number Current measurement ("1" always shown) Alarm icon: see Section 6.3.1 Status icon bar (see Section 4.4) Fault icon: see Software health Section 8 indicator...
  • Page 17 5200 Transfill Gas Analyzer Soft key legends The four soft key legends at the bottom of the Measurement screen (Figure 3) correspond to the four soft keys on the front of the Transfill. (The first legend corresponds to the function of soft key 1, the second legend corresponds to the function of soft key 2, and so on).
  • Page 18 5200 Transfill Gas Analyzer Status icon bar The status icon bar appears on all screens. The icons which can be shown and their meanings are as follows: Icon Meaning Indicates that a fault has been detected by the Transfill: refer to Section 8. Indicates that the audible alarm is disabled: refer to Section 6.3.5.
  • Page 19 5200 Transfill Gas Analyzer Menu options/screens and password protection The menu structure of the Transfill is shown in Figure 4, which shows that some of the options/screens are password protected. When an option/screen is password protected, this means that the correct corresponding password has to be entered before the option/screen can be accessed.
  • Page 20 5200 Transfill Gas Analyzer NOTES: (Start-up screen) Specifies the corresponding section in [X.Y.Z] [4.2] this manual. Specifies that the option/screen is always protected by the supervisor password. Specifies that the option/screen can be (Measurement screen) [4.2] protected by the supervisor password. Specifies that the option/screen can be protected by the operator password.
  • Page 21 5200 Transfill Gas Analyzer The Menu screen Some of the menu screens referenced below may not be available: refer to the note at the start of Section 4. The Menu screen (see Figure 5) provides access to other screens in the menu structure, and is displayed by pressing the soft key when the Measurement screen is displayed.
  • Page 22 Settings screen again, or press and hold the soft key to show the Measurement screen again. You may be asked to provide the information from this screen to the Servomex support team; for example, as an aid to fault diagnosis. 05220091A / Revision 5...
  • Page 23 5200 Transfill Gas Analyzer 4.10 Editing on-screen data A common method is used for editing data shown on all of the different screens. When you press the soft key to edit an item of data, the screen changes to show the corresponding edit screen, with the first digit highlighted;...
  • Page 24 5200 Transfill Gas Analyzer INSTALLATION AND SET-UP Installation and switch-on WARNING Ensure that the cables and tubes that you connect to the Transfill are routed so that they do not present a trip hazard to people. WARNING Ensure that the electrical installation of the Transfill and the power supply unit conforms with all applicable local and national electrical safety requirements.
  • Page 25 5200 Transfill Gas Analyzer Press and hold the Power On/Off key on the front of the Transfill for at least 2 seconds to switch the Transfill on. When the Transfill is switched on, the Alarm LED, the Fault LED and the audible alarm will all go on for 1 second to demonstrate that they are functioning correctly, and will then go off again.
  • Page 26 5200 Transfill Gas Analyzer Transfill set-up When you switch on the Transfill, a ’start-up screen’ is first displayed (see Section 4.2), then the Measurement screen (Figure 3) is displayed. When the Measurement screen is displayed, you can set up the Transfill as described below.
  • Page 27 5200 Transfill Gas Analyzer Selecting the security level As supplied, the security level is set to ‘high’, the supervisor password is set to "2000" and the operator password is set to "1000". We recommend that you select your required security level and change the password(s) as described below to provide additional protection.
  • Page 28 If you change a password, ensure that you record the new password somewhere safe. Otherwise, if you cannot recall the new password, you will have to contact Servomex or your local Servomex agent for assistance. Use the following procedure to change the supervisor and operator passwords:...
  • Page 29 5200 Transfill Gas Analyzer 5.3.2 Setting the clock Use the following procedure to set the date and time: Press the soft key to display the Menu screen, use the soft keys to highlight the "Settings" menu option, then press the soft key.
  • Page 30 5200 Transfill Gas Analyzer 5.3.3 Changing regional settings You can configure the following Transfill regional settings so that the information shown on the various screens is better suited to your local conventions: Setting Options available Language Various languages are supported. Date format Day/Month/Year * or Month/Day/Year.
  • Page 31 5200 Transfill Gas Analyzer 5.3.4 Selecting power save mode (Transfill with optional rechargeable battery) If your Transfill has the optional rechargeable battery, you can select the ‘power save’ mode of operation, to conserve battery power. When power save mode is selected, the Transfill will automatically switch off after 30 minutes has elapsed during which no key has been pressed.
  • Page 32 5200 Transfill Gas Analyzer GENERAL OPERATION CAUTION Sample and calibration gases must be as specified in Sections 2.2 and 2.3. If your sample or calibration gas pressures and/or flow rates are above those specified in Sections 2.2 and 2.3, you must regulate the gases externally, before they enter the Transfill.
  • Page 33 5200 Transfill Gas Analyzer Note that the "9999d" field of the screen shown in Figure 16 will identify the period of time that has elapsed since the last calibration, and can be in any of the following forms: • 9999d specifying days •...
  • Page 34 5200 Transfill Gas Analyzer Note that the composition of any typical background gas in a gas sample will have a negligible effect on the Transfill measurement. In gases which contain a 99% concentration of oxygen, errors due to a 1% concentration of a specific background gas will be as shown below Background gas Error...
  • Page 35 5200 Transfill Gas Analyzer 6.3.2 Latching/non-latching alarms You can configure each of the two measurement alarms to be either latching or not latching: Alarm setting Meaning Latching Once the alarm condition has been activated, the alarm condition remains activated (even subsequent sample measurements would not trigger the alarm) until the alarm is manually unlatched: see Section 6.3.7.
  • Page 36 5200 Transfill Gas Analyzer 6.3.4 Setting the measurement alarm levels and modes Ensure that the measurement alarm and hysteresis levels are not too close to the expected sample measurements. (If they are, minor - and acceptable - variations in your sample gas concentrations will result in spurious alarms.) If you configure one measurement alarm as ‘low’...
  • Page 37 5200 Transfill Gas Analyzer 6.3.5 Enabling/disabling the audible measurement alarm The audible measurement alarm options are "Yes" (for enable) and "No" (for disable). With the Alarms option screen displayed (see Section 6.3.4), use the soft keys to highlight the "Audible alarm" option, then press the soft key.
  • Page 38 5200 Transfill Gas Analyzer 6.3.7 Unlatching measurement alarms When necessary, use the following procedure to unlatch any ‘latched’ measurement alarm(s) (see Section 6.3.2): On the Measurement screen, press the soft key; the Alarm option screen (Figure 18) will then be displayed. With the "Unlatch"...
  • Page 39 Section 6.4.6. • When printer (printed output) is selected, you must manually initiate the printing of a sample measurement report (to the optional Servomex supplied printer), as described in Section 6.4.9. Use the following procedure to select the required option:...
  • Page 40 5200 Transfill Gas Analyzer 6.4.2 Configuring the serial output parameters The serial output parameters apply to both the data logging and serial output options (see Section 6.4.1). If you have selected data logging or serial outputs, you must configure the Transfill serial output parameters to suit the requirements of the PC (or other device) which you have connected to the serial output port on the rear of the Transfill.
  • Page 41 5200 Transfill Gas Analyzer 6.4.3 Introduction to data logging The Transfill allows you to maintain a data log of sample measurements made, within the Transfill memory. The data log consists of one or more ‘batches’ of measurements, and a total of 200 measurements can be stored. Each sample measurement entered in the log has: •...
  • Page 42 5200 Transfill Gas Analyzer To store the measurement data in the data log, press the soft key. A Log taken screen (Figure 28) is then displayed for a few seconds to verify that the measurement data has been stored in the data log, Figure 28 - The Log taken screen then the Measurement screen is shown again...
  • Page 43 5200 Transfill Gas Analyzer 6.4.7 Viewing the data log With the Menu screen displayed, use the soft keys to highlight the "Data log" option, then press the soft key. The Data log options screen will then be displayed, as shown in Figure 29. Use the soft keys to highlight the "View log"...
  • Page 44 5200 Transfill Gas Analyzer 6.4.9 Printing a sample measurement report If you have selected printed outputs (see Section 6.4.1), you must manually initiate the printing of each sample measurement report. Press the soft key when you want to print a report. Refer to Appendix A3 for the format of the printed sample measurement report.
  • Page 45 5200 Transfill Gas Analyzer 6.5.2 Adjusting the contrast On the Settings screen, highlight the "Contrast" option, then press the soft key. The Contrast screen will then be displayed, as shown in Figure 33. Figure 33 - The Contrast screen Use the soft keys to increase or decrease the contrast to the required level, then press the soft key.
  • Page 46 5200 Transfill Gas Analyzer ROUTINE MAINTENANCE Cleaning the Transfill Regularly use a damp (but not wet) cloth to wipe clean the outer surfaces of the Transfill, to prevent the entry of dust or other particulates into the gas sample inlet or the interior of the Transfill.
  • Page 47 Transfill. The preventative maintenance program consists of a yearly inspection of the Transfill at a Servomex service facility, and repair of any faults, to ensure that the Transfill meets its original factory specification. Once inspection and repair are complete, the Transfill is returned, together with a dated service certificate.
  • Page 48 Servomex or your local Servomex agent for assistance. Calibration fault Recalibrate (both low and high) as described in Section 6.1. If the fault persists, contact Servomex or your local Servomex agent for assistance. Charging Timeout (This message will only be shown on a Transfill which has the optional rechargeable battery fitted.)
  • Page 49 Recalibrate (both low and high) as described in Section 6.1. If this does not clear the fault, turn the Transfill off, and then turn it on again. If the fault message is then displayed again, contact Servomex or your local Servomex agent for assistance. Tx not detected Contact Servomex or your local Servomex agent for assistance.
  • Page 50 For general Transfill fault finding, refer to the table on the following pages. If you have read through the table and still cannot rectify a fault, or cannot identify the cause of a fault, contact Servomex or your local Servomex agent for assistance. 05220091A / Revision 5...
  • Page 51 • Switch off the Transfill, then switch it on again. • If the fault persists, contact Servomex or your local Servomex agent for assistance. The software health indicator is not Carry out the recommended actions for the "The...
  • Page 52 5200 Transfill Gas Analyzer Fault symptom Recommended actions Transfill measurements are Check that the sample gas supply pressure is unstable. correct: refer to Section 2.2. Check that the Transfill is not being subjected to high levels of vibration. Check that the sample gas inlet is not blocked, and that the sample gas supply to the Transfill is not restricted.
  • Page 53 • If the power supply unit is correctly connected to your electrical supply outlet and your external electrical supply is correct, the power supply unit may have failed: contact Servomex or your local Servomex agent for assistance. If you have a...
  • Page 54 5200 Transfill Gas Analyzer Fault symptom Recommended actions The measurement alarms are Check that the Transfill is not being knocked, activating more often than expected. moved, or subjected to high levels of vibration during sample measurements. Check that the alarm modes, alarm levels and hysteresis levels have been correctly set: refer to Section 6.3.4.
  • Page 55 The Transfill is not suitable for disposal in municipal waste streams (such as landfill sites, domestic recycling centers and so on). SPARES The standard spares available for the Transfill are shown below. You can order these spares from Servomex or your agent. Spare Part Number Inlet filter element (pack of 5) 00570982 Filter retainer cap ‘O’...
  • Page 56 The data log is output in the form of an identifier line, followed by a number of log lines, one line for each entry stored in the data log. The identifier line is in the form: "Servomex <serial number> ; <gas>", where <serial number> is the Transfill serial number as shown on the Information screen (see Figure 7) and <gas>...
  • Page 57 5200 Transfill Gas Analyzer A typical extract from a typical data log output is shown below: Servomex 05123A1/45678 ; O2 1.1 ; 19/01/05 ; 14:57:04 ; O2 ; 14.8 ; % ; Alarm ; 1.2 ; 19/01/05 ; 14:57:09 ; O2 ; 14.8 ; % ; Alarm ;...
  • Page 58 5200 Transfill Gas Analyzer APPENDIX SERIAL OUTPUT FORMATS The serial output consists of a number of measurement lines, one line for each update. Each measurement line consists of a number of elements, separated from each other by the delimiter string " ; " (space, semicolon, space), in the following format: <date>...
  • Page 59 PRINTER OUTPUT FORMATS If you have selected printed outputs (see Section 6.4.1), each time you press the soft key, a single sample measurement report is printed (on the Servomex supplied printer). The format of this report is as shown below: Date: <date>...
  • Page 60 5200 Transfill Gas Analyzer Batch and Are fields which you can complete (by hand) to identify, for Product example, a specific batch, and a specific product within that batch. Signature Is a field which can be used for the signature of the person who printed the report.
  • Page 61 5200 Transfill Gas Analyzer APPENDIX RS232 CONNECTION DETAILS WARNING Ensure that the electrical installation of any equipment connected to the Transfill conforms with all applicable local and national electrical safety requirements. A4.1 Overview The serial port on the rear of the Transfill (see Figure 2) is an RS232 ± 5.5 V 9-way ‘D’...
  • Page 62 5200 Transfill Gas Analyzer ® A4.3 Capturing data using Windows and Hyper Terminal™ If you use one of the Windows operating systems, HyperTerminal is probably already installed on your PC. For detailed instructions on the installation and use of HyperTerminal, refer to the help files on your PC, or to the documentation supplied with your PC.
  • Page 63 5200 Transfill Gas Analyzer APPENDIX MATERIALS IN CONTACT WITH SAMPLE AND CALIBRATION GASES The materials of the parts of the Transfill in contact with the sample and calibration gases are listed below. These materials have a wide range of chemical compatibility and corrosion resistance.
  • Page 64 MEDICAL OXYGEN (USP). • The power supply unit supplied with the 5200 Transfill complies with the European Community "Low Voltage Directive", 73/23/EEC. • Servomex Group Ltd is a BS EN ISO 9001:2000 and EN ISO 14001:1996 certified organization. 05220091A / Revision 5...
  • Page 65 DESCRIPTION AND DEFINITIONS ......1 Scope of this manual........1 Safety information .
  • Page 66 6.4.3 Introduction to data logging .......35 6.4.4 Entering measurement data into the data log ....35 6.4.5 Starting a new data log batch .
  • Page 67 PAGE...