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Manuals
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SCHUNK Manuals
Robotics
SWA 020
Assembly and operating manual
SCHUNK SWA 020 Assembly And Operating Manual
Quick-change system
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 General
About this Manual
Presentation of Warning Labels
Definition of Terms
Applicable Documents
Warranty
Scope of Delivery
Accessories
2 Basic Safety Notes
Intended Use
Not Intended Use
Constructional Changes
Spare Parts
Ambient Conditions and Operating Conditions
Personnel Qualification
Personal Protective Equipment
Notes on Safe Operation
Transport
Malfunctions
Disposal
Fundamental Dangers
Protection During Handling and Assembly
Protection During Commissioning and Operation
Protection against Dangerous Movements
Notes on Particular Risks
3 Technical Data
Basic Data
Ambient Conditions and Operating Conditions
Max. Permissible Offset When Mounting the SWA with End Effector
4 Design and Description
Description
Functional Principle
Design
Sws 001
Sws 005
Sws 007
Sws 011
Sws 011Hm
Sws 020Hm / 021Hm
Sws 040Q / 071
Sws 046
Sws 076 / 110 / 160
5 Assembly
Installing and Connecting
Mechanical Connection
Sws 005 / 011
Sws 007
Sws 011Hm
Sws 020Hm / 021Hm
Sws 040Q / 071
Sws 046
Pneumatic Connection
Example for Pneumatic Control
Sws 001
Sws 005
Sws 007
Sws 011
Sws 011Hm
Sws 020 / 021 / 041 / 060
Sws 020Hm / 021Hm
Sws 040Q / 071
Sws 046
Sws 076 / 110 / 160
Mounting the Sensor
Overview of Sensors
Check Integrated Piston Stroke Control
Mount and Check External Piston Stroke Control
Mount Sensor Ready-To-Lock
Wrench Sizes and Tightening Torques
Mount the Optional Module
6 Troubleshooting
Product Does Not Lock or Unlock
Electrical Signals Are Not Transmitted
Locking or Unlocking Signal Faulty
Tool Presence Monitoring Faulty
7 Maintenance
Notes
Maintenance Intervals
Lubricants/Greasing Areas
Removing the Product from the Robot Arm
Clean and Lubricate Product
Replace Seals
Overview of the Seals
Change O-Ring
Change Rubber Bushing
Replace Rubber Bushing with Sleeve
Change Alignment Pins
External Alignment Pins
Internal Alignment Pins
Change Sensors
Change Integrated Piston Stroke Control
Change External Piston Stroke Control
Change Sensor Ready-To-Lock
Maintain Option Modules
Clean Electric Feed-Through Module
Replace V-Ring Seal on Electric Feed-Through Module
Change Rubber Bushing on the Fluid Feed-Through Module
Assembly Drawings
Sws 001
Sws 005
Sws 007
Sws 011
Sws 011Hm
Sws 020
Sws 020Hm
Sws 021
Sws 021Hm
Sws 040Q
Sws 041
Sws 046
Sws 060
Sws 071
Sws 076
Sws 110
8 Translation of Original Declaration of Incorporation
Annex to Declaration of Incorporation
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Basic Data
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Translation of the original manual
Assembly and Operating Manual
SWS
Quick-Change System
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Summarization of Contents
General
About this manual
Defines the manual's purpose, structure, and use of warning labels and applicable documents.
Warranty
Details the product warranty period, conditions, and exclusions.
Scope of delivery
Lists the components included in the standard product package.
Accessories
Lists optional accessories available for purchase and use with the product.
Basic safety notes
Intended use
Specifies the product's intended applications and operational environment.
Not intended use
Outlines uses that are considered misuse and are prohibited.
Personnel qualification
Defines the necessary qualifications for personnel operating the product.
Notes on safe operation
Provides essential guidelines for safe handling and operation of the product.
Fundamental dangers
Covers general safety principles and measures to avoid inherent product hazards.
Technical data
Basic data
Presents core technical specifications including weight and moments for SWS models.
Ambient conditions and operating conditions
Specifies the environmental limits and conditions for product operation.
Max. permissible offset when mounting the SWA with end effector
Defines acceptable limits for mounting alignment and orientation of the SWA.
Design and description
Description
Provides an overview of the SWS quick-change system components and functionality.
Functional principle
Explains the mechanism behind the locking and unlocking of the SWS system.
Design of SWK and SWA Models
Details the specific design features of various SWK and SWA models.
Assembly
Installing and connecting
Outlines the initial steps for installing and connecting the SWS system.
Mechanical connection
Provides guidelines for the physical mounting of the SWK and SWA.
Pneumatic connection
Details the process and specifications for connecting compressed air supply.
Mounting the sensor
Covers the mounting procedures for piston stroke and presence monitoring sensors.
Mount the optional module
Instructions for installing and connecting optional modules to the system.
Troubleshooting
Product does not lock or unlock
Addresses common issues and solutions for the locking mechanism.
Electrical signals are not transmitted
Troubleshooting steps for problems with electrical signal transmission.
Locking or unlocking signal faulty
Solutions for issues related to faulty sensor signals for locking/unlocking.
Tool presence monitoring faulty
Diagnosing and rectifying errors in tool presence monitoring.
Maintenance
Maintenance intervals
Specifies the recommended schedule and tasks for product maintenance.
Lubricants/greasing areas
Identifies specific points requiring lubrication and the recommended lubricants.
Removing the product from the robot arm
Step-by-step guide for safely detaching the product from the robot.
Replace seals
Instructions on how to replace O-rings, rubber bushings, and related parts.
Change alignment pins
Procedures for replacing external and internal alignment pins.
Change sensors
Guides on how to change integrated and external piston stroke sensors.
Assembly drawings
Provides detailed exploded views and parts lists for SWS models.
Translation of original declaration of incorporation
Manufacturer/Distributor
Provides the manufacturer's and distributor's contact information and address.
Annex to Declaration of Incorporation
Lists essential health and safety requirements applicable to the product.
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Questions and answers