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Manuals
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SCHUNK Manuals
Robotics
SWK 020
Assembly and operating manual
SCHUNK SWK 020 Assembly And Operating Manual
Quick-change system
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 General
About this Manual
Presentation of Warning Labels
Definition of Terms
Applicable Documents
Warranty
Scope of Delivery
Accessories
2 Basic Safety Notes
Intended Use
Not Intended Use
Constructional Changes
Spare Parts
Ambient Conditions and Operating Conditions
Personnel Qualification
Personal Protective Equipment
Notes on Safe Operation
Transport
Malfunctions
Disposal
Fundamental Dangers
Protection During Handling and Assembly
Protection During Commissioning and Operation
Protection against Dangerous Movements
Notes on Particular Risks
3 Technical Data
Basic Data
Ambient Conditions and Operating Conditions
Max. Permissible Offset When Mounting the SWA with End Effector
4 Design and Description
Description
Functional Principle
Design
Sws 001
Sws 005
Sws 007
Sws 011
Sws 011Hm
Sws 020Hm / 021Hm
Sws 040Q / 071
Sws 046
Sws 076 / 110 / 160
5 Assembly
Installing and Connecting
Mechanical Connection
Sws 005 / 011
Sws 007
Sws 011Hm
Sws 020Hm / 021Hm
Sws 040Q / 071
Sws 046
Pneumatic Connection
Example for Pneumatic Control
Sws 001
Sws 005
Sws 007
Sws 011
Sws 011Hm
Sws 020 / 021 / 041 / 060
Sws 020Hm / 021Hm
Sws 040Q / 071
Sws 046
Sws 076 / 110 / 160
Mounting the Sensor
Overview of Sensors
Check Integrated Piston Stroke Control
Mount and Check External Piston Stroke Control
Mount Sensor Ready-To-Lock
Wrench Sizes and Tightening Torques
Mount the Optional Module
6 Troubleshooting
Product Does Not Lock or Unlock
Electrical Signals Are Not Transmitted
Locking or Unlocking Signal Faulty
Tool Presence Monitoring Faulty
7 Maintenance
Notes
Maintenance Intervals
Lubricants/Greasing Areas
Removing the Product from the Robot Arm
Clean and Lubricate Product
Replace Seals
Overview of the Seals
Change O-Ring
Change Rubber Bushing
Replace Rubber Bushing with Sleeve
Change Alignment Pins
External Alignment Pins
Internal Alignment Pins
Change Sensors
Change Integrated Piston Stroke Control
Change External Piston Stroke Control
Change Sensor Ready-To-Lock
Maintain Option Modules
Clean Electric Feed-Through Module
Replace V-Ring Seal on Electric Feed-Through Module
Change Rubber Bushing on the Fluid Feed-Through Module
Assembly Drawings
Sws 001
Sws 005
Sws 007
Sws 011
Sws 011Hm
Sws 020
Sws 020Hm
Sws 021
Sws 021Hm
Sws 040Q
Sws 041
Sws 046
Sws 060
Sws 071
Sws 076
Sws 110
8 Translation of Original Declaration of Incorporation
Annex to Declaration of Incorporation
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Basic Data
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Translation of the original manual
Assembly and Operating Manual
SWS
Quick-Change System
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Summarization of Contents
Imprint
General
About this manual
Provides essential information for safe and appropriate use of the product.
Warranty
Details the warranty period and conditions for the product.
Scope of delivery
Lists the components included in the standard product package.
Accessories
Describes available optional accessories that can be ordered for the product.
Basic safety notes
Intended use
Defines the product's exclusive purpose and intended applications for automated tool changing.
Not intended use
Lists specific uses that are considered misuse and are prohibited.
Constructional changes
Outlines guidelines and restrictions for implementing structural changes to the product.
Spare parts
Emphasizes the importance of using only original or authorized spare parts for safety.
Ambient conditions and operating conditions
Explains the impact of incorrect environmental and operating conditions on product safety and lifespan.
Personnel qualification
Specifies the necessary training and qualifications for personnel working with the product.
Personal protective equipment
Highlights the importance and types of PPE required for safe operation and maintenance.
Notes on safe operation
Provides critical guidelines for preventing accidents and material damage during operation.
Transport
Details procedures for safe handling, securing, and transporting the product.
Malfunctions
Outlines the correct procedures to follow in case of product malfunctions.
Disposal
Provides guidance on the correct and environmentally sound disposal of the product.
Fundamental dangers
Covers general safety precautions and fundamental dangers associated with the product.
Technical data
Basic data
Presents key technical specifications like weight, handling load, and moments for SWS models.
Ambient conditions and operating conditions
Specifies the required operating temperature, pressure, and medium for the SWS.
Max. permissible offset when mounting the SWA with end effector
Details the maximum allowed offsets for mounting SWA with end effectors for optimal performance.
Design and description
Description
Provides an overview of quick-change systems (SWS) and their main components.
Design
Illustrates the specific design and key features of various SWS models (SWK and SWA).
Assembly
Installing and connecting
Step-by-step instructions and safety warnings for installing and connecting the SWS product.
Mechanical connection
Covers requirements for mounting surfaces, adapter plates, and screw connections.
Pneumatic connection
Details on connecting compressed air supply and control for SWS operation.
Mounting the sensor
Instructions for mounting and checking piston stroke and presence monitoring sensors.
Mount the optional module
Procedure for attaching and connecting optional modules to the SWS.
Troubleshooting
Product does not lock or unlock
Guides users through diagnosing and resolving issues with locking and unlocking mechanisms.
Electrical signals are not transmitted
Provides solutions for problems related to the transmission of electrical signals.
Locking or unlocking signal faulty
Addresses common issues and fixes for faulty locking or unlocking signal feedback.
Tool presence monitoring faulty
Offers troubleshooting steps for malfunctions in the tool presence monitoring system.
Maintenance
Notes
General guidelines and recommendations concerning spare parts and maintenance procedures.
Maintenance intervals
Specifies recommended maintenance schedules based on operating conditions and usage.
Lubricants/greasing areas
Identifies lubrication points and recommends specific lubricants for SWS components.
Removing the product from the robot arm
Provides essential safety procedures for safely disconnecting the SWS from the robot arm.
Clean and lubricate product
Detailed instructions for cleaning and lubricating various SWS models for optimal performance.
Replace seals
Overview of seals and step-by-step instructions for replacing them on pneumatic feed-throughs.
Change alignment pins
Guides users through the process of disassembling and mounting alignment pins.
Change sensors
Instructions for replacing integrated and external piston stroke control sensors.
Maintain option modules
Procedures for cleaning and maintaining electric feed-through and fluid modules.
Assembly drawings
Provides detailed exploded views of SWS components for assembly and identification.
Translation of original declaration of incorporation
Annex to Declaration of Incorporation
Details the fulfillment of essential health and safety requirements for the partly completed machinery.
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