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Summary of Contents for SCHUNK NSR 160
- Page 1 VERO-S Robot Coupling for Pallet Handling NSR 160 / PKL 160 Assembly and Operating Manual Translation of Original Operating Manual...
- Page 2 Your SCHUNK team Customer Management Tel. +49-7572-7614-1300 Fax +49-7572-7614-1039 cmm@de.schunk.com Please read the operating manual in full and keep it close to the product. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 3: Table Of Contents
7 Accessory kits and part lists..............33 7.1 Accessory kits ..................33 7.2 Part list ..................... 33 8 Assembly drawings ................35 9 Sensors ....................38 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 4: General
General terms of business * Catalog data sheet of the purchased product * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 5: Warranty
Clamping bolt proximity switch IN 50 proximity switch MMS 22-SA (included in scope of delivery) pneumatic screw connections (included in scope of delivery) 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 6: Basic Safety Notes
The technical data specified by the manufacturer for using the robot coupling and the pallet coupling is exceeded. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 7: Notes On Particular Risks
The machines and equipment must fulfill the minimum requirements of the EC Machinery Directive 2006/42/EC; specifically, they must have effective technical measures to protect against potential mechanical hazards. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 8 Automatic loading is preferred. CAUTION Danger from noise generation Physical and mental stress by noise generation during the working process. Wear hearing protection. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 9: Notes On Safe Operation
Avoid any unsafe manner of working. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 10: Holding Force And Screw Strength
The manufacturer's service personnel have the specialized personnel training, knowledge, and experience to perform the work entrusted to them and to recognize and avoid potential dangers. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 11: Ambient Conditions And Operating Conditions
Personal protective equipment serves to protect staff in the event of a danger that may interfere with their health or safety at work. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 12: Technical Data
A separate maintenance unit must be used for the air supply. The robot coupling is prepared for use with unlubricated compressed air. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 13: Calculation Of Permissible Transport Load
Clamping pallet, Type: PAL A 399 x 399 (Aluminum) = 200 kg (example value) Transport load I = 220 mm = 0.22 m (example value) 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 14 For every change to the technical data, a calculation must be performed. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 15: Assembly
Risk of injury due to crushing Install the robot coupling carefully. Do not place any limbs into the gaps or between the clamping pallet and the machine. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 16: Screw Tightening Torques
Number of modules Min. hose nominal diameter 4 mm 2, 3, 4 6 mm 8 mm 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 17: Fixing And Connection
Fitting screw Fitting screw for Cylindrical for aligning aligning diagonally screw (x3) in middle axis offset Customer-specific robot flange Mounting NSR 160 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 18 . The accessory kit for the NSR 160 contains the Ø 4.5 x 1.5 O-rings (item 22) for sealing the bottom hose-free direct connections. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
- Page 19 Assembly Mounting and connections NSR 160 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
- Page 20 Hose-free direct connection Supporting surfaces for pallet coupling Air purge connection with cleaning function (M5) Air purge connection bottom side Unlocking connection (M5) 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 21: Unlocking Connection
The NSR 160 (-84) therefore has a cleaning function on all contact surfaces of the entire coupling interface. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 22: Pneumatic Circuit Diagram
Pressure switch Pressure gauge Unlocking connection Turbo connection 15 l/min Exhaust air Flow control valve Compressed air supply Blow-out air max. 6 bar 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 23 Actuation using 6 bar (also on base side via hose-free Pressure switch direct connections) Blow-out air max. 6 bar Pressure gauge 5/3 directional control valve, center position ventilated 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 24: Coupling Interface
Design changes to the pallet coupling by the operator are only permissible with the approval of SCHUNK. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 25: Pallet Coupling Pkl 160
Lag screw (always observe depth of engagement) Bearing surface for clamping pallet Centering slants for torque pin variant I PKL 160 pallet coupling 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 26 Connection interface between the clamping pallet and pallet coupling * The height of the clamping pallet must be at least 25 mm. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 27: Customer-Specific Pallet Coupling
Replacing only the clamping pin would mean that the required complete flat work surface would not be achieved at the change interface. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 28: Tolerances And Installation Conditions For Spa 40-16 Clamping Pins In
NSR robot module PKL pallet coupling Clamping pallet Module for stationary use / application Machine table Application example for automated pallet loading 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 29: Connection And Disconnection Of Transport Loads
Connect or release the clamping pallet Robot module in unlocked coupling process Connect blast air (cleaning function) during loading Automated connection and disconnection of transport loads 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 30: Maintenance And Care
Check the units at regular intervals (at least every two weeks or after 1000 clampings). The system is functioning correctly if the clamping slide moves smoothly at minimum system pressure (5 bar). 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 31: Regular Inspection Of Robot And Pallet Coupling
They can only be started up again once the faults have been remedied, for example, by replacement of the damaged unit. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 32: Troubleshooting
The clamping faces on the clamping slides Remove the clamping pin and clean the and clamping pin are dirty clamping faces on the clamping slides and clamping pin 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... -
Page 33: Accessory Kits And Part Lists
O-ring Ø 32 x 1.5 O-ring Ø 9 x 1.5 O-ring Ø 2.5 x 1 Cylindrical pin O-ring Ø 112 x 1.5 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 34 Washer PKL 160 Screw DIN EN ISO 4762 - M8 x 90 Screw DIN EN ISO 7984 - M10 x 20 Cover plugs 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 35: Assembly Drawings
Assembly drawings 8 Assembly drawings NSR 160 Sensor system is available to order separately as an accessory ** Components are inseparably joined 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 36 Assembly drawings NSR 160-84 Sensor system is available to order separately as an accessory ** Components are inseparably joined 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
- Page 37 Assembly drawings PKL 160 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
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Page 38: Sensors
(npn, pnp) is permissible, though this does not increase the permissible load current. Please note that the leakage current of the individual sensors is accumulative (by about 2 mA). 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066... - Page 39 Test the function by clamping and opening the clamping system. NOTE The switching point of the magnetic switch 2 may experience slight shift when clamping with or without turbo. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
- Page 40 Secure the IN 50 with the counter nut and test the function. 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
- Page 41 Magnetic switch 2 Mounting thread, pallet presence monitoring (prepared for proximity switch IN 50) Mounting the proximity switches on the NSR 160 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
- Page 42 Grooves for holding and clamping the Mounting thread, pallet presence monitoring magnetic switches MMS 22 (prepared for proximity switch IN 50) Inductive proximity switch IN 50 06.00 | NSR 160 / PKL 160 | VERO-S Robot Coupling for Pallet Handling | en | 0489066...
- Page 43 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
- Page 44 VERO-S Type designation: Heinz-Dieter SCHUNK GmbH & Co. Spanntechnik KG certifies that the above-mentioned products, when used as intended and in compliance with the operating manual and the warnings on the product, are safe according to the national regulations and: −...
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