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Summary of Contents for SCHUNK AGE-S-XYZ
- Page 1 Translation of the original manual Assembly and Operating Manual AGE-S-XYZ Compensation Unit in X-, Y-, and Z-Direction...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Maintenance intervals.................. 22 Assembly drawing.................... 22 7.2.1 AGE-S-XYZ .................... 22 7.2.2 AGE-S-XY .................... 23 7.2.3 AGE-S-Z .................... 24 Translation of original declaration of incorporation .......... 25 Annex to Declaration of Incorporation .............. 26 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 4: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 5: Definition Of Terms
1 x cylindrical pin Ø10 m6 x 28 1x Allen key SW 7mm AGE-S 200 5516109 2 x O-rING Ø5 x 1 1 x cylindrical pin Ø12 m6 x 36 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 6: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 7: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 8: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 9: Malfunctions
• If the energy supply is connected, do not move any parts by hand. • Do not reach into the open mechanism or movement area of the product during operation. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 10: Protection During Handling And Assembly
Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 11: Technical Data
8573-1:7 4 4 Min. pressure [bar] Max. pressure [bar] Nominal operating pressure [bar] More technical data is included in the catalog data sheet. Whichever is the latest version. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 12: Design And Description
• The position in X-Y direction is fixed via a friction locking fit Technical data for max. radial force of position memory can be found in the catalog datasheet. The latest relevant version is valid. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 13: Assembly
Accessories kit 5]. hexagon socket of the screw AGE-S-XYZ Screw M8 - M8 - M8 - M8 - DIN 7984 DIN 7984 DIN 7984 DIN 7984 Wrench size 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 14: Air Connection / Media Connection
• Only open the required connections. • For hose-free direct connections, use the O-rings from the accessory kit. • Seal air connections which are not required using suitable locking screws. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 15: Mounting Of The Sensors
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... - Page 16 For example: Adapter plate made of ordinary steel. At ferromagnetic adapter plates: • First mount the product on the adapter plate. • Then set the position of the magnetic switch. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004...
- Page 17 • Please adhere to a permitted bend radius of the cable. (☞ catalog) • Avoid contact of the proximity switches with hard objects and with chemicals, in particular nitric acid, chromic acid and sulphuric acid. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004...
- Page 18 (M3) switches. Turn the screw (55) approx. another 1 turn further. Ø Check the function by relieving the pressure and pushing the Ø compensation unit together in Z-direction. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004...
- Page 19 Fix the magnetic switch (M1) in this position and clamp it by Ø tightening the screw (59). Test the function by locking and unlocking the compensation Ø unit. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004...
- Page 20 Fix the magnetic switch (M2) in this position and clamp it by Ø tightening the screw (59). Test the function by unlocking and locking the compensation Ø unit. Further information [} 17] 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004...
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Page 21: Troubleshooting
The AGE lets off air during operation • The AGE has to be sent to the factory for inspection Z-stroke is insufficient • Dirt between the housing and lifting plate 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 22: Maintenance
Maintenance 7 Maintenance 7.1 Maintenance intervals The AGE should be sent back to SCHUNK every 3 million cycles for inspection and replacement of wearing parts. 7.2 Assembly drawing 7.2.1 AGE-S-XYZ */** Wearing part, replace during maintenance. Contained in accessory pack. -
Page 23: Age-S-Xy
Maintenance 7.2.2 AGE-S-XY Wearing part, replace during maintenance. Contained in accessory pack. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 24: Age-S-Z
Maintenance 7.2.3 AGE-S-Z Wearing part, replace during maintenance. Contained in accessory pack. 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 25: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, June 2019 p.p. Ralf Winkler, Manager for development of gripping system components 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 26: Annex To Declaration Of Incorporation
Failure of the power supply Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... -
Page 27: Age-S-Xyz | Assembly And Operating Manual | En
Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004... - Page 28 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 04.00 | AGE-S-XYZ | Assembly and Operating Manual | en | 389004...
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