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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
B U L L S C r o s s M o v e r E v o 1 , B U L L S C r o s s M o v e r E v o 2 , B U L L S C r o s s R i d e r E v o 1 ( M ü n c h e n ) ,
B U L L S C r o s s Ri d e r E v o 2 ( C o l o g n e ) , B UL L S C r o s s S t r e e t E 1
2 1-1 5-1 016 - 21- 15- 101 8, 2 1- 15- 1027, 2 1-1 5-1028, 21-15-1 069, 2 1-1 5-1 070 , 21 -1 7-1 013 - 2 1-17- 101 5,
2 1-1 7-1 029 - 21- 17- 103 0, 2 1- 17- 1045, 2 1-1 7-1064
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
MY21 B01 - 12 _1.0 _0 4.05 .20 20
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Table of Contents
Related Manuals for Bulls Cross Street E1
Summarization of Contents
1 About these operating instructions
1.1 Manufacturer
Information about the pedelec manufacturer.
1.2 Language
Original language and translation information.
1.3 Laws, standards and directives
Compliance with essential requirements and directives.
1.4 For your information
Explanation of markings and warnings used in the manual.
1.4.1 Warnings
Indications of hazardous situations and actions.
1.4.2 Markups
Explanation of stylised forms of typeface used in the manual.
2 Safety
2.1 Residual risks
Outlines various potential hazards and risks associated with the pedelec.
2.1.1 Risk of battery fire and explosion
Details risks related to battery fires and explosions.
2.1.2 Risk of fire and explosion due to short circuit in the battery
Explains fire hazards from battery short circuits.
2.1.3 Fire hazard caused by overheated charger
Warns about fire risks from an overheating charger.
2.1.4 Electric shock caused by electric drive system
Addresses risks of electric shock from the drive system.
2.1.5 Risk of a fall due to incorrectly set quick releases
Explains fall risks from improperly set quick releases.
2.1.6 Risk of fire and burns due to hot motor
Warns about burns from touching a hot motor.
2.1.7 Key breaking off
Describes risks of the battery key breaking off.
2.2 Toxic substances
Lists toxic substances and their hazards.
2.2.1 Brake fluid
Hazards associated with brake fluid.
2.2.2 Suspension oil
Hazards associated with suspension oil.
2.2.3 Defective battery
Risks from leaking battery liquids and vapors.
2.3 Requirements for the rider
Physical, motor, and mental abilities required for riding.
2.4 Vulnerable groups
Precautions for children and people with reduced capabilities.
2.5 Personal protective equipment
Recommended protective gear for riding.
2.6 Safety markings and safety instructions
Explains safety symbols and their meanings.
2.7 What to do in an emergency
Procedures for handling emergencies and hazardous situations.
2.7.1 Dangerous situation in road traffic
Immediate actions in hazardous road traffic.
2.7.2 Leaked brake fluid
Steps for responding to leaked brake fluid exposure.
2.7.3 Battery vapours emitted
Actions for exposure to battery vapors.
2.7.4 Battery fire
Steps to take in case of a battery fire.
2.7.5 Leaked brake fluid
Procedures for handling leaked brake fluid.
2.7.6 Oil and lubricant leaks from the fork
Handling oil and lubricant leaks from the fork.
2.7.7 Oil and lubricant leaks from the rear frame damper
Handling oil and lubricant leaks from the rear damper.
3 Overview
3.1 Description
Detailed description of pedelec components and systems.
3.1.1 RANGE
Describes the range and wheel components.
3.1.1.1 Valve
Information about the valve type and function.
3.1.2 Suspension
Details about fork suspension systems.
3.1.2.1 Rigid fork
Characteristics of rigid forks.
3.1.2.2 Suspension fork
Functionality of suspension forks including damping.
3.1.2.3 Steel suspension fork
Description of steel suspension forks.
3.1.3 Brake system
Overview of the pedelec's hydraulic and mechanical brake systems.
3.1.3.1 Disc brake
Explanation of how disc brakes operate.
3.1.4 Drive system
Explains the mechanical and electric drive systems of the pedelec.
3.1.5 Rechargeable battery
Information on the Bosch lithium-ion batteries used.
3.1.5.1 Frame battery
Details on the different types of frame batteries.
3.1.5.2 Pannier rack battery
Information on pannier rack batteries.
3.1.5.3 Integrated battery
Details about integrated batteries.
3.1.6 Display
Details on the BOSCH Intuvia display and its functions.
3.1.7 Control panel
Controls the electric drive system.
3.1.7.1 USB port
Location and function of the USB port.
3.1.8 Riding light
Operation of the headlight and rear light.
3.1.9 Charger
Information about the supplied charger.
3.2 Proper use
Guidelines for the correct and intended use of the pedelec.
3.2.1 Maximum permitted total weight
Specifies the maximum allowed weight for the pedelec.
3.2.2 Data privacy information
Details data transfer to Bosch eBike Systems.
3.3 Improper use
Lists prohibited uses that pose risks of injury or damage.
3.6 Environmental requirements
Specifies operating temperature ranges and environmental conditions.
Unsuitable Areas of Use
Lists areas and activities for which the pedelec is not designed.
3.7 Technical data
Provides detailed technical specifications for various components.
3.7.1 Pedelec
Technical data specific to the pedelec itself.
3.7.2 Emissions
Information on sound pressure and vibration levels.
3.7.3 Tightening torque
Specifies torque values for assembly and maintenance.
3.7.4 Intuvia display
Technical specifications for the Intuvia display.
3.7.5 USB port
Technical data for the USB port.
3.7.6 Active Line motor
Technical specifications for the Active Line motor.
3.7.7 Active Line Plus motor
Technical specifications for the Active Line Plus motor.
3.7.8 Performance Line motor
Technical specifications for the Performance Line motor.
3.7.9 Performance Line Cruise motor
Technical specifications for the Performance Line Cruise motor.
3.7.10 Bicycle lighting
Technical data for the bicycle's lighting system.
3.7.11 PowerPack 300 battery
Technical data for the PowerPack 300 battery.
3.7.12 PowerPack 400 battery
Technical data for the PowerPack 400 battery.
3.7.13 PowerPack 500 battery
Technical data for the PowerPack 500 battery.
3.7.14 PowerTube 400 battery
Technical data for the PowerTube 400 battery.
3.7.15 PowerTube 500 battery
Technical data for the PowerTube 500 battery.
3.7.16 PowerTube 625 battery
Technical data for the PowerTube 625 battery.
3.7.17 BOSCH pedelec ABS BAS100
Technical data for the ABS BAS100 system.
3.8 Description of controls and screens
Explains the various controls and display elements of the pedelec.
3.8.1 Handlebars
Identification of controls on the handlebars.
3.8.2 Rechargeable battery
Description of the rechargeable battery and its indicators.
3.8.3 Display
Overview of the display's structure and operating elements.
3.8.4 Control panel
Overview of the control panel buttons.
3.8.5 On-screen indicators
Explanation of the seven indicators displayed on the screen.
3.8.5.1 Riding light indicator
Indicator for the activated riding light.
3.8.5.2 Level of assistance indicator
Shows the selected level of electric drive assistance.
3.8.5.3 Battery level indicator (display screen)
Displays the pedelec battery level.
3.8.5.4 Indicator for motor power used
Shows current motor power consumption.
3.8.5.5 Gear recommendation indicator
Suggests appropriate gear changes for efficiency.
3.8.5.6 Tachometer indicator
Shows the current speed.
3.8.5.7 Function display
Displays texts, readings, and system messages.
3.8.5.8 Journey information
Displays various journey-related data.
3.8.5.9 Additional journey information
Additional functions for specific gear systems.
3.8.5.10 System settings and data
Accessing and viewing system settings and data.
3.8.5.11 Additional system settings
Advanced system settings for specific gear types.
3.8.6 System message
Information on error messages and system status.
3.8.7 ABS indicator lamp
Explains the function and behavior of the ABS indicator lamp.
4 Transporting and storing
4.1 Physical transport characteristics
Information on weight and dimensions for transport.
4.1.1 Weight and dimensions during transportation
Details on pedelec weight and dimensions for transport.
4.1.2 Designated handles/lifting points
Location of handles for lifting.
4.2 Transporting
Procedures and precautions for transporting the pedelec.
4.3 Storing
Recommendations for proper storage of the pedelec and battery.
4.3.1 Break in operation
Steps for preparing the pedelec for extended periods of non-use.
4.3.1.1 Preparing a break in operation
Procedures to follow before a period of inactivity.
4.3.1.2 Taking out of operation
How to properly store the pedelec when not in use.
5 Assembly
5.1 Required tools
Lists the tools needed for pedelec assembly.
5.2 Unpacking
Information on unpacking the pedelec components.
5.2.1 Scope of delivery
Lists the items included in the delivery.
5.3 Preparing the battery
Steps to prepare the battery before use.
5.3.1 Checking the battery
How to check the battery's status.
5.3.2 Retrofitting a PowerTube Adapter 400 or 500
Guide to retrofitting an adapter for specific batteries.
5.4 Commissioning
Process for putting the pedelec into service.
5.4.1 Installing the wheel in the Suntour fork
Steps for installing the front wheel in a Suntour fork.
5.4.1.1 Screw-on axle (15 mm)
Procedure for installing a 15mm screw-on axle.
5.4.1.2 Screw-on axle (20 mm)
Procedure for installing a 20mm screw-on axle.
5.4.1.3 Quick release axle
Steps for installing a quick release axle.
5.4.1.4 Quick release
Instructions for installing and adjusting a quick release.
5.4.2 Installing the wheel in the FOX fork
Steps for installing the front wheel in a FOX fork.
5.4.2.1 Quick release (15 mm)
Procedure for installing a 15mm quick release in a FOX fork.
5.4.2.2 Kabolt axle
Procedure for installing a Kabolt axle.
5.4.3 Checking the stem and handlebars
Procedures for checking stem and handlebar security.
5.4.3.1 Checking the connections
Verifying connections of handlebars, stem, and fork.
5.4.3.2 Firm hold
Checking the stem's firm attachment to the fork.
5.4.3.3 Checking the headset backlash
Procedure to check for headset backlash.
5.5 Pedelec sale
Steps and considerations for selling the pedelec.
6 Operation
6.1 Risks and hazards
Identifies potential risks and hazards during operation.
6.1.1 Personal protective equipment
Recommendations for personal protective equipment.
6.2 Tips for a greater range
Advice on how to maximize the pedelec's range.
6.3 Error message
Information on error codes and troubleshooting for the drive system.
6.3.1 Display Errors
Lists error messages displayed on the screen.
6.3.2 Battery Errors
Lists error messages and solutions related to the battery.
6.4 Instruction and customer service
Information on dealer support and manual consultation.
6.5 Adjusting the pedelec
Steps for adjusting the pedelec for rider comfort.
6.5.1 Adjusting the saddle
Procedures for adjusting the saddle position and height.
6.5.1.1 Adjusting the saddle tilt
How to adjust the saddle for optimal tilt.
6.5.1.2 Determining the seat height
Method for finding the correct seat height.
6.5.1.3 Adjusting the seat height with quick release
Adjusting seat height using a quick release mechanism.
6.5.1.4 Adjusting the seat position
Steps for adjusting the saddle's horizontal position.
6.5.2 Adjusting the handlebars
Instructions for adjusting the handlebars.
6.5.3 Adjusting the stem
Procedures for adjusting the stem.
6.5.3.1 Adjusting the height of the handlebars
How to adjust the handlebar height.
6.5.3.2 Adjusting the quick release clamping force
Adjusting the clamping force of the stem's quick release.
6.5.4 Retracting the brake linings
Process for retracting brake linings to ensure proper function.
6.5.5 Adjusting the Suntour fork
Instructions for adjusting the Suntour fork suspension.
6.5.5.1 Adjusting the negative deflection
Adjusting negative deflection based on rider weight.
6.5.5.2 Adjusting the steel suspension fork negative deflection
Adjusting negative deflection on steel suspension forks.
6.6 Accessories
Recommended accessories for the pedelec.
6.6.1 Child seat
Information and precautions for installing and using a child seat.
6.6.2 Trailer
Guidelines for towing a trailer with the pedelec.
6.6.3 Pannier rack
Information on choosing and installing a pannier rack.
6.7 Check list before each ride
A pre-ride checklist to ensure safety and proper function.
6.8 Using the kickstand
Instructions on how to use the kickstand.
6.8.1 Raising the kickstand
Procedure for raising and lowering the kickstand.
6.9 Using the pannier rack
Guidelines for safely using the pannier rack.
6.10 Rechargeable battery
Instructions for handling and using rechargeable batteries.
6.10.1 Frame battery
Procedures for removing and inserting the frame battery.
6.10.1.1 Removing the frame battery
Steps to remove the frame battery.
6.10.1.2 Inserting the frame battery
Steps to insert the frame battery.
6.10.2 Pannier rack battery
Procedures for removing and inserting the pannier rack battery.
6.10.2.1 Removing the pannier rack battery
Steps to remove the pannier rack battery.
6.10.2.2 Inserting the pannier rack battery
Steps to insert the pannier rack battery.
6.10.3 Integrated battery
Procedures for removing and inserting the integrated battery.
6.10.3.1 Removing the integrated battery
Steps to remove the integrated battery.
6.10.3.2 Inserting the integrated battery
Steps to insert the integrated battery.
6.10.4 Charging the battery
Instructions for charging the battery.
6.10.5 Charging the dual battery
Procedures for charging two batteries simultaneously.
6.10.5.1 Charging process when two batteries are used
How charging works with two batteries.
6.10.5.2 Charging process when one battery is used
How to charge when using only one battery.
6.10.6 Using double battery model with a single battery only
Using one battery in a dual-battery system.
6.10.7 Waking the battery
How to wake the battery from sleep mode.
6.11 Electric drive system
Instructions for operating the electric drive system.
6.11.1 Switching on the electric drive system
Steps to power on the electric drive system.
6.11.2 Switching off the drive system
Procedures for switching off the electric drive system.
6.12 Control panel with display
Information on the control panel and display.
6.12.1 Removing and attaching the display
How to detach and reattach the display unit.
6.12.1.1 Removing the display
Steps to remove the display.
6.12.1.2 Attaching the display
Steps to attach the display.
6.12.2 Securing the display against removal
Method to secure the display from theft.
6.12.3 Charging the display battery
Instructions for charging the display's internal battery.
6.12.3.1 Charging on the pedelec
Charging the display battery while mounted on the pedelec.
6.12.3.2 Charging using the USB port
Charging the display battery via the USB port.
6.12.4 Using the USB port
How to use the USB port for external devices.
6.12.5 Switching on the display
Steps to turn on the display.
6.12.6 Switching off the display
Steps to turn off the display.
6.12.7 Using the push assist system
How to use the push assist function for walking.
6.12.8 Using the riding light
Instructions for activating the riding light.
6.12.9 Selecting the level of assistance
How to select different levels of motor assistance.
6.12.10 Journey information
Managing and viewing journey data.
6.12.10.1Switching the displayed journey information
Changing which journey data is displayed.
6.12.10.2Resetting the journey information
Resetting specific journey data values.
6.12.11 Changing the system settings
How to access and modify system settings.
6.13 Brake
Information and warnings related to the brake system.
6.13.1 Using the brake lever
Instructions on how to operate the front and rear brake levers.
6.14 Suspension and damping
Adjusting the suspension and damping for optimal performance.
6.14.1 Adjusting the compression in the Suntour fork
How to adjust the compression damping on the Suntour fork.
6.15 Gear shift
Information on selecting and using gears for comfortable riding.
6.15.1 Using the derailleur gears
Instructions for using the derailleur gears.
7 Cleaning and servicing
7.1 Cleaning after each ride
Basic cleaning steps after each ride.
7.1.1 Cleaning the suspension fork
How to clean the suspension fork.
7.1.2 Cleaning the pedals
How to clean the pedals.
7.2 Basic cleaning
Detailed instructions for basic cleaning of pedelec parts.
7.2.1 Cleaning the frame
How to clean the pedelec frame.
7.2.2 Cleaning the stem
How to clean the stem.
7.2.3 Cleaning the wheel
How to clean the wheels.
7.2.4 Cleaning the drive elements
How to clean drive components like chain and gears.
7.2.5 Cleaning the chain
Steps for cleaning the chain.
7.2.6 Cleaning the battery
Procedures for cleaning the battery safely.
7.2.7 Cleaning the display
Instructions for cleaning the display screen.
7.2.8 Cleaning the motor
Procedures for cleaning the motor safely.
7.2.9 Cleaning the brake
How to clean the brake and brake discs.
7.3 Servicing
Routine maintenance procedures for various pedelec parts.
7.3.1 Servicing the frame
Maintenance steps for the frame.
7.3.2 Servicing the stem
Maintenance steps for the stem.
7.3.3 Servicing the fork
Maintenance steps for the fork.
7.3.4 Servicing the drive elements
Maintenance for drive components.
7.3.5 Servicing the pedals
Maintenance for the pedals.
7.3.6 Servicing the chain
Maintenance for the chain.
7.4 Maintenance
Regular maintenance checks for the pedelec.
7.4.1 Wheel
Checks and adjustments related to the wheels.
7.4.1.1 Checking the tyres
How to check tyres for wear.
7.4.1.2 Checking the rims
How to check rims for wear.
7.4.1.3 Checking and adjusting the tyre pressure – Dunlop valve
Adjusting tyre pressure for Dunlop valves.
7.4.1.4 Checking and adjusting the tyre pressure – Presta valve
Adjusting tyre pressure for Presta valves.
7.4.1.5 Checking and adjusting the tyre pressure – Schrader valve
Adjusting tyre pressure for Schrader valves.
7.4.2 Brake system
Maintenance interval and checks for the brake system.
7.4.3 Checking the brake linings for wear
How to check brake linings for wear.
7.4.4 Checking the pressure point
Verifying the brake lever pressure point.
7.4.5 Checking the brake discs for wear
How to check brake discs for wear.
7.4.6 Checking electrical cables and brake cables
Inspecting electrical and brake cables for damage.
7.4.7 Checking the gear shift
Checking and adjusting the gear shift.
7.4.8 Checking the stem
Inspecting the stem and quick release system.
7.4.9 Checking the USB port
Checking the USB port cover.
7.4.10 Checking the chain tension
How to check and adjust chain tension.
8 Maintenance
8.1 Suspension system
Maintenance for the suspension system.
8.1.1 Rear frame damper
Maintenance intervals for the rear frame damper.
8.1.2 Suspension fork
Maintenance intervals for different suspension fork models.
8.1.3 Suspension seat post
Maintenance intervals for suspension seat posts.
8.2 Axle with quick release
Checks and maintenance related to axles and quick releases.
8.2.1 Checking the quick release
How to check and adjust the quick release.
8.3 Maintaining the stem
Procedures for stem maintenance.
8.4 Adjusting the gear shift
How to adjust the gear shift cable tension.
8.4.1 Cable-operated gear shift, single cable
Adjusting single cable gear shifts.
8.4.2 Cable-operated gear shift, dual cable
Adjusting dual cable gear shifts.
8.4.3 Cable-operated twist grip, dual cable
Adjusting twist grip gear shifts.
9 Troubleshooting, fault clearance and repair
9.1 Troubleshooting and fault clearance
General procedures for troubleshooting common problems.
9.1.1 The drive system or display do not start up
Steps to take if the system or display fails to start.
9.1.2 Error message
Actions to take when an error message is displayed.
9.1.3 Assistance function errors
Troubleshooting specific issues with the assistance function.
9.1.4 Battery error
Solutions for common battery-related errors.
9.1.5 Display errors
Solutions for errors related to the display.
9.1.6 Lighting does not work
Troubleshooting steps if the lights are not functioning.
9.1.7 Other errors
Addresses other miscellaneous errors and their solutions.
9.2 Repair
Information on repairs and replacement parts.
9.2.1 Original parts and lubricants
Importance of using original parts and lubricants.
9.2.2 Replacing the lighting
Guidelines for replacing lighting components.
9.2.3 Adjusting the headlight
How to adjust the headlight beam.
9.2.4 Tyre clearance check
Procedure for checking tyre clearance.
11 Documents
11.1 Parts list
Lists the components of the Bulls Cross Mover Evo 1.
11.1.1 Bulls Cross Mover Evo 1
Detailed parts list for Bulls Cross Mover Evo 1 models.
11.1.2 Bulls Cross Mover Evo 2
Detailed parts list for Bulls Cross Mover Evo 2 models.
11.2 Assembly report
Template for documenting assembly and inspection checks.
11.3 Maintenance instructions
Schedule and procedures for regular maintenance.
11.4 Charger operating instructions
Instructions for operating the BOSCH charger.
Charger Technical Data
Technical specifications for standard, compact, and fast chargers.
Charging Process for Two Batteries
How to charge two batteries simultaneously.
12 Glossary
12.1 Abbreviations
List of abbreviations used in the manual.
12.2 Simplified terms
Explanation of simplified terms used for clarity.
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