Related Manuals for Ewellix CASM-63
Summarization of Contents
1.0 General information
1.1 Information about this manual
Manual provides important info for safe and efficient work with the actuator.
1.2 Explanation of symbols and signal words
Explains symbols and signal words for safety precautions, indicating hazard severity.
1.3 Limitation of liability
Manufacturer's liability limitations for damages resulting from improper use or modifications.
1.4 Copyright
Manual copyright and usage restrictions, prohibiting third-party use without consent.
1.5 Spare parts
States that actuators are not for customer repair; parts replacement by manufacturer only.
1.6 Warranty terms
Refers to manufacturer's terms and conditions of sale for warranty.
1.7 Customer service
Ewellix Customer Service provides technical info and answers questions.
2.0 Safety
2.1 Intended use
Device designed for dynamic centric compression/traction in factory automation.
2.2 Responsibility of the owner and processor
Owner/processor responsibility for safety, risk assessment, and compliance.
2.3 Personnel requirements
Requirements for qualified and trained personnel for installation, operation, and maintenance.
2.4 Safety equipment
Importance of functional safety equipment and emergency-stop system integration.
2.5 Modifications to the device
Prohibition of unauthorized modifications to ensure performance and safety.
2.5.1 Warning labels
Details on the location and importance of warning labels on the actuator.
3.0 Technical data
3.1 Operating conditions
Specifies temperature range and relative humidity limits for operation.
3.2 Product labels
Explains the information provided on the product label (type, serial number, etc.).
4.0 Structure and function
4.1 Brief description
Describes the CASM linear actuator's function in factory automation.
4.1.1 CASM 32 to 63 actuator overview
Provides an overview of the CASM 32 to 63 actuator components.
4.2 Direction of motor during extension of the cylinder
Illustrates the motor's direction of rotation during cylinder extension.
4.3 Overview
General overview of CASM actuators and their accessories.
4.3.1 CASM accessories overview
Lists and describes available accessories for CASM actuators.
4.3.2 Parallel adater kit
Details the components and function of the parallel adapter kit.
4.4 Sensor mounting
Instructions for mounting sensors into the actuator grooves.
5.0 Delivery, packaging and storage
5.1 Safety information for transporting
Safety precautions during unloading and delivery to prevent damage.
5.2 Delivery inspection
Procedures for checking the received actuator for completeness and damage.
5.3 Returning actuator to the manufacturer
Steps for returning the actuator for repair or replacement.
5.4 Packaging
Information on packaging materials and disposal, emphasizing reuse and proper disposal.
5.5 Storage
Guidelines for storing the actuator, including environmental conditions and duration.
6.0 Installation and initial operation
Authorized personnel
Installation and initial operation must be done by qualified personnel.
6.1 Installation location
Guidance on selecting a suitable installation location, avoiding hazards.
6.2 Inspections prior to initial operation
Required tests and readings by an electrician before initial operation.
6.3 Installation
General installation instructions, warning against loosening screws.
7.0 Operation
7.1 Safety
Safety precautions during operation, including risk of crushing and overheating.
7.2 Action before use
Checks to perform before operating the actuator for safe use.
7.3 Installation instruction CASM inline kit
Instructions for installing the CASM inline kit with motor.
7.3.1 Adapter kit
Adapter kit for axial motor mounting with servo motors.
7.3.2 Recommended motors
Lists recommended Siemens servo motors for CASM actuators.
7.3.3 Screws and tightening torques MA
Details screw sizes and tightening torques for assembly.
7.3.4 Coupling installation
Step-by-step guide for installing the coupling between motor and linear unit.
7.3.5 Adapter kit installation
Instructions for fitting the adapter kit, including foot mounting option.
7.5.5.1 Foot mounting option
Details the specific steps for fitting the foot mounting option of the adapter kit.
7.4 Installation instruction CASM parallel kit
Instructions for installing the CASM parallel kit with motor.
7.4.1 Use as intended
Explains the intended use of the adapter kit for parallel motor mounting.
7.4.2 Recommended motors
Lists recommended Siemens servo motors for CASM actuators.
7.4.3 Screws and tightening torques MA
Details screw sizes and tightening torques for the parallel kit assembly.
Intermediate plate installation
Steps for installing the intermediate plate in the parallel kit.
7.4.4 Timing belt installation
Step-by-step guide for installing and tensioning the timing belt.
7.4.5 Gearbox cover installation
Instructions for installing the gearbox cover with seals and screws.
7.4.6.1 Fixing accessories option
Details on fixing accessories using sealing rings and washers.
8.0 Maintenance
Personnel
Specifies personnel roles for daily and specialized maintenance tasks.
8.1 Maintenance plan
Outlines the maintenance schedule and tasks for the CASM linear actuator.
8.2 Maintenance work
Details specific maintenance tasks like cleaning and checks.
8.2.1 Cleaning
Procedures for cleaning the actuator using appropriate agents and methods.
8.2.2 Check sealing function
Steps to check seals, filters, and gaskets for damage or leaks.
8.2.3 Check of visual condition
Visual inspection of housing, profile, and push tube for damage.
8.3 Measures after maintenance completed
Steps to perform after maintenance before restarting the device.
8.4 Maintenance checks
Specifies checks for axial play (LS) and ball screw wear (BS).
9.0 Malfunctions
Personnel
Defines personnel responsibilities for troubleshooting and repair.
Actions during malfunctions
Steps to take when a malfunction occurs, including safety and reporting.
9.1 Malfunction table
Lists common malfunctions, causes, repairs, and responsible personnel.
9.2 Start of operation after fixing malfunction
Steps to follow after a malfunction has been resolved and before restarting.
10.0 Dismantling
Personnel
Specifies qualified personnel for dismantling procedures.
Risk of injury due to incorrect dismantling!
Warns about risks from residual power, sharp parts, and improper handling.
Dismantling of CASM
Step-by-step procedure for dismantling the CASM actuator.
10.1 Disposal
Guidelines for recycling and disposing of actuator components and electronic waste.
11.0 Appendix
Technical data sheets
Refers to technical data sheets and contact for further information.
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