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cool41 U31
Operating instructions manual
EWM cool41 U31 Operating Instructions Manual
Air-cooling units for water-cooled welding torches
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Contents
Table of Contents
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Table of Contents
1 Contents
Table of Contents
2 For Your Safety
Notes on the Use of These Operating Instructions
Explanation of Icons
Part of the Complete Documentation
3 Intended Use
Applications
For Operation Only with the Following Equipment
Cool 40 U31
Cool41 U31
Documents Which also Apply
Warranty
Declaration of Conformity
Service Documents (Spare Parts and Circuit Diagrams)
4 Machine Description - Quick Overview
Front View
Rear View
5 Design and Function
Assembly/Disassembly
Connecting the Supply Lines
Transport and Installation
Machine Cooling
Ambient Conditions
In Operation
Transport and Storage
Welding Torch Cooling System
Functional Characteristics
Permitted Torch Coolant
Maximal Hose Package Length
Adding Coolant
Welding Torch Connection
6 Maintenance, Care and Disposal
General
Cleaning
Dirt Filter
Maintenance Work, Intervals
Daily Maintenance Tasks
Monthly Maintenance Tasks
Annual Test (Inspection and Testing During Operation)
Disposing of Equipment
7 Rectifying Faults
Checklist for Rectifying Faults
Vent Coolant Circuit
Fixing the Pump Shaft (Coolant Circuit)
8 Technical Data
Cool40 U31; Cool41 U31
9 Accessories
General Accessories
10 Appendix
Searching for a Dealer
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Cool 40 U31
2
Service Documents (Spare Parts and Circuit Diagrams)
3
Fixing the Pump Shaft (Coolant Circuit)
4
Cool40 U31; Cool41 U31
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Operating instructions
Air-cooling units for water-cooled welding torches
EN
cool40 U31
cool41 U31
099-008593-EW501
Observe additional system documents!
26.07.2019
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Summarization of Contents
General Instructions
Safe Use and Warnings
Guidelines for safe operation and importance of warning notices.
Preventing Equipment Damage
Technical aspects to observe to avoid material or equipment damage.
For Your Safety
Safety Alert Definitions
Explanation of DANGER, WARNING, and CAUTION levels and their symbols.
Explanation of Icons
Meaning and usage of various symbols and icons in the manual.
Part of Complete Documentation
Understanding the manual's role within the complete system documentation.
Intended Use
Product Applications
Details on the intended applications and uses of the cooling modules.
Compatible Equipment List
List of welding machines compatible with the cooling units.
Related Documents
Information on warranty, declaration of conformity, and service documents.
Machine Description Overview
Front View Component Identification
Identification and description of components on the front of the unit.
Rear View Component Identification
Identification and description of components on the rear of the unit.
Design and Function
Assembly and Disassembly
Steps and safety precautions for assembling and disassembling the unit.
Connecting Supply Lines
Procedure for connecting control and supply leads to the welding machine.
Transport and Installation Guidelines
Guidelines for safe transport and installation of the machine.
Machine Cooling Requirements
Ensuring proper ventilation for the cooling system.
Operating Environment Conditions
Specifications for ambient temperature and humidity during operation and storage.
Welding Torch Cooling System
Details on the cooling system for welding torches.
Permitted Coolants and Properties
Information on approved coolants and their temperature ranges.
Hose Package Length Limits
Maximum recommended hose package lengths for system components.
Adding Coolant Procedure
Procedure for refilling coolant and checking the level.
Welding Torch Connection
Connecting water-cooled torches and handling air-cooled torches.
Maintenance, Care, and Disposal
General Maintenance Overview
Overview of routine care and cleaning requirements.
Cleaning Procedures
Steps for cleaning the unit's exterior and cooling fins.
Dirt Filter Maintenance
Importance and procedure for cleaning the dirt filter.
Maintenance Intervals and Tasks
Schedule and tasks for daily, monthly, and annual maintenance.
Daily Maintenance Checks
Visual inspection and functional tests for daily routine.
Monthly Maintenance Checks
Tasks for monthly inspection, including visual and functional checks.
Annual Inspection and Test
Periodic testing requirements according to IEC 60974-4.
Equipment Disposal Procedures
Proper methods for disposing of the machine according to regulations.
Rectifying Faults
Fault Checklist and Remedies
Troubleshooting guide for common faults and their solutions.
Vent Coolant Circuit
Step-by-step procedure for venting air from the coolant system.
Fixing Pump Shaft
Procedure for unblocking the coolant pump shaft.
Technical Data
Specifications for cool40/cool41
Detailed technical specifications, limit values, and dimensions.
Accessories
General Accessories List
List of available accessories such as testers and coolants with item numbers.
Appendix
Finding a Dealer
Information and resources for locating EWM sales and service partners.
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