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Manuals
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Ametek Manuals
Measuring Instruments
930
Operator's manual
Ametek 930 Operator's Manual
Air demand analyzer, sulfur pit analyzer
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Offices
Table of Contents
Electrical Safety
Grounding
Safety Notes
Personnel and Equipment Safety Information
Warnings
Cautions
Warning Labels
Environmental Information
UV Source Lamps Disposal
Electromagnetic Compatibility (EMC)
Special Warnings and Information
Equipment Used in Haza Rdous Locations
EU Declaration of Conformity
Warranty and Claims
Chapter 1 Overview
About the Analyzer
Sample Flow
About the Analyzer Sample System
Temperature Control System
Sample and Vent Lines
ASR900 Sample Probe
Measuring Cell
Working in this Manual
Supplemental Information - Where Can I Find It
Chapter 2 Specifications
Methodology
Standard Ranges
Response Time
Accuracy
Repeatability
Calibration
Linearity
Measuring Cell Construction
Stability
Cross-Talk
Temperature Drift
24-Hour Zero Drift
Customer Connections
Analog Outputs
Digital Communication
Maximum Sample Gas Pressure
Electrical Requirements
Maximum Start-Up Power
Supply Voltage
Status Relays
Sample Gas Flow Rate
Ambient Limits
Temperature
Humidity
Maximum Altitude
Sample Transport
Instrument Air Requirements
Physical Dimensions (on Backpan)
Cable Entry Ports, Type 200 Disconnect Enclosure
Approvals and Certifications
ATEX and Iecex Certificates and Analyzer Markings
Purged Analyzers ATEX and Iecex Certificates and Markings
Systems with 100 Psia Pressure Transducer (Maximum 350 Kpag Sample Gas Pressure)
Systems with 30 Psia Pressure Transducer (Maximum 63 Kpag Sample Gas Pressure)
Heater Plate ATEX and Iecex Certificates and Marking
Disconnect Enclosure Type 200 ATEX and Iecex Certificates and Marking
Chapter 3 Installation and Start-Up
Safety Considerations
Pre-Installation Requirements
Storage Prior to Installation
Uncrating and Inspecting the Analyzer
Tools and Equipment Required
Installing the Mechanical Components
Installing the Analyzer
Location and Environment
Installing the Optical Bench Assembly
Installing the Sample System
Installing the ASR900 Sample Probe
Installing the Sample and Vent Lines
Installing the Instrument Air Line
Installing the Span Gas Line
Connecting I/O Signals, Alarm Relay Contacts, and AC Power
Start-Up and Verification
Purged Analyzers
Powering up the Analyzer
Start-Up Diagnostic Checklist
Sample System Leak Check
Manually Zeroing the Analyzer
Setting the Zero Gas Flow Rate
Setting the Sample Gas Flow Rate and Sample Response Time
Normal Operation
Recording Initial Readings
Recording PMT Signals
Recording Initial Sample Response Time
Analyzer Configuration
Chapter 4 Controller / User Interface
Introduction to the User Interface
User Interface Components
Messages/Information Displayed on the User Interface
Navigating from the User Interface
Working in CFG Mode
Working in RUN Mode
Working in CAL Mode
Navigation Examples
Changing the Password for CFG / CAL Mode
Entering Passwords to Change Analyzer Parameter Settings
RUN / CFG Mode Quick Reference Sheets - Keystroke Commands
RUN / CFG Mode - Standard Software Version
RUN / CFG Mode - COS/CS 2 Software Version
CAL Mode - Standard Software Version
CAL Mode Quick Reference Sheets - Keystroke Commands
CAL Mode - COS/CS Software Version
Working in the RUN / CFG Operating Modes
RUN / CFG Mode - F1 Commands
RUN / CFG Mode - F2 Commands
RUN / CFG Mode - F3 Commands
RUN / CFG Mode - F4 Commands
RUN / CFG Mode - F5 Commands
RUN / CFG Mode - F6 Commands
Configuring the Analyzer Control Functions
Output Signal Assignment (OSA)
Assigning Output Signals with the Track-And-Hold Function Enabled/Disabled
Analog Input Channels - Micro-Interface Board
Display Measuring Cell Pressure
Display Operating Temperature
Working in the CAL Operating Mode
CAL Mode - F1 Commands
CAL Mode - F2 Commands
CAL Mode - F3 Commands
CAL Mode - F4 Commands
CAL Mode - F5 Commands
CAL Mode - F6 Commands
Setting up Analyzer Calibration Functions
Flow Control (Sample) Modes
Analyzer Control Mode
Continuous Backpurge/Zero Flow Mode (Manual Control by Operator)
Continuous Sample Flow Mode (Manual Control by Operator)
Setting Calibration Gas Timers
Integration Timer (Inttime)
Timer0
Auto-Zero Interval Timer (Azint)
Manual Zero/Span
Manual Span
Manual Zero
Auto-Zero
Manual Start of Auto-Zero
Timed Start of Auto-Zero
Remote Start of Auto-Zero
Analog Output Calibration
Chapter 5 Maintenance and Troubleshooting
Safety Considerations
Preventive Maintenance
Analyzer Preventive Maintenance Schedule
Expo Technologies Minipurge ® System with Etimer (Optional) Preventive Maintenance Schedule
Preventing, Detecting, and Locating a Plug in the Sample System
Changing out Replaceable Parts
Measuring Cell Maintenance
About the Source Lamps
Replacing the Source Lamps
When Do Source Lamps Need to be Replaced
Source Lamp Replacement
Auto-Setup Completion Number
When Is an Auto-Setup Required / Not Required
PMT Level and PMT Balance
Auto-Setup Fault Messages and Corrective Action
The Auto-Setup Sequence
Manipulating the Completion Number, PMT Level, and PMT Balance
Chopper Assembly Maintenance
Replacing Parts in the Heater Plate
ASR900 Sample Probe Preventive Maintenance
Examining and Caring for the Flamepaths
Disconnect Enclosure Flange Flamepath (Joining Surfaces)
Heater Plate Flange Flamepath (Joining Surfaces)
Troubleshooting and Diagnostics
Host Controller Board Alarm Conditions and Corrective Action
Microcontroller Board Alarm Conditions and Corrective Action
Analyzer Reset
Chapter 6 Service and Parts
Technical Support
Returning Equipment
Answers to Your Questions
AMETEK SERVICE and AFTERMARKET SALES SUPPORT
Recommended Preventive Maintenance Spare Parts
Optical Bench/Measuring Cell Spare Parts
Spare Analyzer Fuses
Replacement Boards
Oven Heater Spare Parts
Ordering a Hard Copy of the Analyzer Operator's Guide
Chapter 7 Glossary
User Interface Abbreviations
Abbreviations and Terms Used in this Manual
Appendix A - Drawings
Ribbon Cable Interconnect (WX-102836
GP Lower Enclosure to Electronics Wiring, CE Analyzers (WX-102810
Heater and Sensor Wiring, Gp/DIV 2 Analyzers (WX-102851
Heater and Sensor Wiring, Ce/Zone 1 Analyzers (WX-102852
Lower Cabinet Wiring, CE/GP Analyzers, 120V (100-1341-3
Lower Cabinet Wiring, CE/GP Analyzers, 240V (100-1342-3
Signal Wiring, Pd/Gp/DIV 2/Ce/Zone 1 Analyzers (WX-102815
Wiring Diagram, All Seals, Zone 1 Analyzers (100-1343-12
And 5V Power Supply DC Wiring, Gp/DIV 2/Ce/Zone 1 Analyzers (WX-102811
Power Supply DC Wiring, Ce/Zone 1 Analyzers (WX-102812
Communications Cable Wiring (300-9480
RS-232/RS-485 Module Wiring, Ce/Zone 1, Gp/DIV 2 Analyzers (100-2185
Microcontroller Board (100-0117
Host Controller Board (Display Interface) (100-0138
Model 9Xx-Series Analyzer Type 200 Disconnect Enclosure Details
Supplemental Information
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About the Analyzer
Download this manual
Model 900 Air Demand Analyzer
Model 930 Sulfur Pit Analyzer
Operator's Guide
With Essential Health and Safety Requirements
Canada
A DIVISION OF AMETEK PROCESS & ANALYTICAL INSTRUMENTS
Western Research
PN 903-8745, Rev. G
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Table of Contents
Troubleshooting
CHAPTER 5 MAINTENANCE AND TROUBLESHOOTING
155
Troubleshooting and Diagnostics
213
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