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AMETEK Process Instruments assumes no responsibility or liability for any errors or inaccuracies that may appear in this document. AMETEK Process Instruments is not responsible for any infringement of patents or other rights of third parties that may result from the use of this document. The content of this document is furnished for informational purposes only, is subject to change without notice, and does not represent a commitment or guaranty by AMETEK Process Instruments.
Electromagnetic Compatibility (EMC) ..................v Supplier’s Declaration of Conformity ..................vi OVERVIEW ........................1 Using the Analyzer User Manual and this Manual Supplement ........1 General Differences with the 9933RM Gas Analyzer ..............3 The Implementation ..........................5 About the Analyzer Sample System.....................8 INSTALLATION AND START-UP................11 Unpacking and Inspecting the Analyzer and its Optical Bench Assembly ....
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Analyzer Fuses, Spare Parts ......................41 Column Block Assembly Spare Parts ..................42 Safely Powering Down the 9933RM Gas Analyzer to Perform Maintenance ....43 Safely Powering Up the 9933RM Gas Analyzer Following Maintenance ....45 Replacing the UV Lamps and Performing an Auto Setup ........50 Sample System Block/Column Block Maintenance ............57...
Section/Chapter Page(s) Instructions Warnings, Cautions, Notes Use the Warnings below in place of the first three Warnings in the 9933 Gas Analyzer User Manual (Part No. 10398-15-5). Warnings, Cautions, Notes Before installing, operating, and performing any maintenance, service, and/or troubleshooting on the analyzer, read and follow all safety information in this document (and in the main analyzer User Manual).
IP 54, as defined in accordance with IEC/EN 60079-15. • The equipment shall only be used in an area of not more than Pollution Degree 2, as defined in IEC 60664-1. iv | 9933RM Gas Analyzer PN 903-8808, Rev A...
The various configurations of the 9933RM Analyzer should not produce, or fall victim to, elec- tromagnetic disturbances as specified in the European Union’s EMC Directive. Strict compli- ance to the EMC Directive requires that certain installation techniques and wiring practices are used to prevent or minimize erratic behavior of the Analyzer or its electronic neighbors.
Tel: +1 403 235 8400 ametekpi.com FCC Compliance Statement (9933RM Gas Analyzer subject to Part 15): This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
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Section/Chapter Page(s) Instructions Special Warnings and Information Replace the first Warning in the 9933 Gas Analyzer User Manual with the information below. Replace the last paragraph with the information below Explosion Hazard – Substitution of Components May Impair Suitability for Class I, Division 2; Class I, Zone 2; and ATEX/IECEx Zone 2. Risque d’explosion –...
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The 9933RM (Rack Mount) Gas Analyzer Manual Supplement (AMETEK Part No. 903-8808) is intended to supplement – and directly replace informa- tion in – the 9933 (WM, or Wall Mount) Gas Analyzer User Manual (AMETEK Part No. 10398-15-5) when the 9933RM Gas Analyzer model is purchased.
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Use this Warning in place of indicate only the specific information to use for the 9933RM Analyzer, the Warning in the 9933 Gas in place of the information in the 9933RM Gas Analyzer User Manual. Analyzer User Manual. 2 | 9933RM Gas Analyzer...
The measurements can be viewed using the analyzer’s built-in Human-Machine Interface (HMI). The 9933RM Gas Analyzer is intended for use in Class I, Division 2; Class I, Zone 2; and ATEX/IECEx Zone 2 classified hazardous locations. The maintenance/service of the 9933RM Analyzer is generally the same as the 9933WM Analyzer, the main differences being the location of certain compo- nents and the procedures to remove those components.
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• Doors/Covers: The 9933RM Analyzer has only one main cover (on top, referred to as the Analyzer Enclosure Cover) and a Rear Access Plate that can be removed, while the 9933WM Analyzer has three separate enclosures, each with its own hinged door.
Sensor is also included. If your system uses the optional gas sensors, refer to the “993X Gas Sensors” Manual Supplement (AMETEK Part No. 10939-15-5) for details. Analog Output Signal Four (4) Analog Output channels, isolated as a group, not individ- Channels ually.
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REAR ACCESS PLATE SAMPLE FUSE RATING 6.3 A 250 VAC USE SUPPLY WIRE SUITABLE FOR VENT 105°C MINIMUM. USE COPPER CONDUCTORS ONLY. CAUTION: RISK OF ELECTRIC SHOCK - DISCONNECT THE POWER POWER BEFORE SERVICING PURGE 1/2 NPT ATTENTION, CONSULT GLAND PLATE ACCOMPANYING DOCUMENTS BEFORE OPERATING (GLANDS SUPPLIED...
OPTIONAL SAMPLE GAS PRESSURE REGULATOR ZERO GAS REGULATOR OPTIONAL REGULATOR INLET PRESSURE GAUGE 3-WAY BALL VALVE (ROTAMETER BY-PASS) FILTERBLOCK Figure 1-3. 9933RM Analyzer plumbing/ MODEL 9933RM ANALYZER flow diagram. FLOW SCHEMATIC July24-24 100-2877 8 | 9933RM Gas Analyzer PN 903-8808, Rev A...
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A typical configuration for the sample system consists of Sample Inlet and Outlet (Vent) connection points on the analyzer, a Sample and a Vent line (supplied by AMETEK or by customer), the Measuring (Sample) Cell, and a flow sensor. See Figure 1-3.
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There is also one (1) Micro-USB port included on each installed Controller board, used only to upgrade the individual Control- ler board operation firmware. These USB ports do not have any other functionality for normal analyzer operation. 10 | 9933RM Gas Analyzer PN 903-8808, Rev A...
The 9933RM Analyzer Enclosure provides ingress protection IP40 per IEC 60529. The customer is required to provide additional ingress protec- tion to IP54 when installing the 9933RM Analyzer in Division 2 or Zone 2 classified hazardous areas more than Pollution Degree 2.
Add this information (replaces “Space When installing the 9933RM Analyzer in its mounting rack, ensure there is a Requirements” in the 9933 minimum of 5 cm (2") clearance at the back of the analyzer to allow for ad- Gas Analyzer User Manual).
Gas Analyzer User Manual. Disregard Figures 2-3 and 2-4 in the 9933 Gas Analyzer User Manual. Analyzer Installation Guidelines Note that the Optical Bench comes installed in the 9933RM Analyzer; disregard the procedure “Installing the Optical Bench Assembly” in the 9933WM Analyzer User Manual.
(USE ONLY TO PULL ANALYZER FORWARD IN RACK. DO NOT USE TO LIFT OR CARRY.) SAMPLE IN VENT ZERO GAS CONNECTION TOP VIEW Figure 2-1. 9933RM Gas Analyzer dimensions. WX-SALES-1-3A_RevA 9933RM Overall Dimensions 14 | 9933RM Gas Analyzer PN 903-8808, Rev A...
120 VAC/250 Watts, 240 VAC/250 Watts or 24 VDC/400 Watts. This switch must be connected to and mounted near the 9933RM Analyzer, in an easily accessible area. The power-disconnect switch must be clearly labeled (e.g., “AMETEK 9933RM Analyzer Mains AC (or DC) Power-Disconnect Switch”).
Rear Panel. Installing the Sample Probe If the Sample Probe is supplied by AMETEK, refer to the Final “As-Built” draw- ings in the analyzer Documentation Package shipped with the analyzer. If it is supplied by the customer, refer to instructions shipped with the probe.
Installing and Connecting the Sample and Vent Lines Sample and Vent lines are either supplied by AMETEK or by customer. The analyzer is supplied with Sample Line Inlet and Vent Line Outlet connec- tion fittings, which are mounted on the analyzer Rear Panel (Figure 2-8). Unless otherwise specified, the sample system fittings are 1/4-inch Swagelok ®...
Connecting the Zero Gas The analyzer is supplied with a Zero gas inlet connection fitting on the ana- lyzer Rear Panel (see Figure 2-8 in this Manual Supplement). Install the Zero gas line at the same time as you make the Sample and Vent Line connections to the analyzer.
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(OUTPUT SIGNAL CABLE ENTRIES) Figure 2-8. Sample Inlet and Outlet, Zero Gas and optional Environmental Purge Air connections, and AC (or WX-Sales-1-3A_9933RM RearPanel_RevB DC) power connection conduit (Aug 12/24) entries, analyzer Rear Panel. 20 | 9933RM Gas Analyzer PN 903-8808, Rev A...
The AC (or DC) electrical supply cable must be approved for the local wiring regulations and electrical codes for the hazardous location, and must be rated at 600 Volts and 105 °C (221 °F). PLANT CONTROL ROOM 9933RM ANALYZER MODBUS TCP/IP DISCRETE SIGNALS Figure 2-9.
Warning in the 9933 Gas nections, and before and before removing any components from the Analyzer User Manual. analyzer. POWER SUPPLY GATEWAY Figure 2-10. Digital Communication option. WX-SALES-1-3 9933RM Analyzer Overall Component Layout_RevA 22 | 9933RM Gas Analyzer PN 903-8808, Rev A...
See Figure 2-10 for the location of the RS-485 terminals inside the Analyzer En- closure. Also, refer to the Customer Connections diagram (Figure 2-12.1), and to the “993X Gas Analyzers Modbus Map” Manual Supplement (AMETEK Part No. 903-8811) for the Modbus register map.
One (1) Micro-USB port is included on each Controller board installed, and is used only to upgrade the individual Controller board analyzer firmware. These ports should not be used for normal analyzer operation. If necessary, contact AMETEK Service. 24 | 9933RM Gas Analyzer PN 903-8808, Rev A...
The power gland plate comes with one M20 cable entry port and one 1/2-inch NPT cable entry port. Plug each unused cable entry port with an appropriate threaded plug (supplied by AMETEK). Shielding is required to maintain EMC compliance. If shielded cable is used it should be terminated only at the end of the user device.
If there is a discrepancy, contact the local distributor or the factory. The 9933RM Analyzer is available in three operating voltage configu- rations (120 VAC, 240 VAC, or 24 VDC), configured by AMETEK at the factory per customer/end user requirements.
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This breaker must be connected upstream of the 9933RM analyzer power-disconnect switch. The breaker must be clearly labeled (e.g., “AMETEK 9933RM Analyzer Mains AC (or DC) Power Breaker”). For safety reasons during maintenance, this breaker allows the mains AC (or DC) power to be disconnected from the analyzer prior to performing service on the analyzer.
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Disconnect the Zero gas from the Sample Inlet fitting and reconnect it to the Zero Gas fitting on the analyzer. Reconnect the Sample Line to the Sample Inlet fitting on the analyzer. Keep the Sample Inlet valve closed. 34 | 9933RM Gas Analyzer PN 903-8808, Rev A...
Section/Chapter Page(s) Instructions Powering Up the Analyzer 2-38–2-41 In Step 1, use the paragraphs below in place of the (Chapter 2) corresponding paragraphs in the 9933 Gas Analyzer User Manual. Continue to use all other information under “Powering up the Analyzer”...
Temp Control Corrective Action Take appropriate safety precautions and check the related RTD for a short or an open circuit. If necessary, replace the RTD with an AMETEK-approved replacement part. Contact AMETEK Service for assistance. 36 | 9933RM Gas Analyzer...
CONFIGSensor Setup UV99XX Pres|Flow Figure 3-12.2. UV99XX Sensor Setup screen, 9933RM Analyzers. Cell Pressure (mmHg) Displays the Cell Pressure Low Scale and High Scale values. To disable a sensor, set its high scale value to ‘0’.
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Name This is used to enter a name for the contact device assigned to each so- lenoid, which is normally external equipment for the 9933RM Analyzer. A maximum of six characters can be used). The Normal State and Trig- ger Delay functionality is as described in the in the 9933 Gas Analyzer User Manual.
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Disregard the Flow input and its description, shown below, in System Parameters (Chapter 3) the 9933 Gas Analyzer User Manual. For the 9933RM Analyzer the Flow Sensor setup information, which is standard on 9933RM Analyzers, is displayed on the UV99XX Sensor Setup screen.
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(Chapter 4) below in place of the corresponding list in the 9933 Gas Analyzer User Manual. Use all other spare parts listed in the 9933 Gas Analyzer User Manual (Part No. 10398-15-5) for the 9933RM Analyzer. Analyzer Fuses, Spare Parts...
Use the information in “Cleaning and Replacing Parts” in the (Chapter 4) 9933 Gas Analyzer User Manual, substituting “Analyzer Enclosure” in place of the three separate enclosures used by the 9933 Gas Analyzer. 42 | 9933RM Gas Analyzer PN 903-8808, Rev A...
Section/Chapter Page(s) Instructions Safely Powering Down the 9933 4-18–4-19 Use the information below for the 9933RM Analyzer in place of Gas Analyzer to Perform the corresponding information in the 9933 Gas Analyzer User Maintenance (Chapter 4) Manual. Safely Powering Down the 9933RM Gas Analyzer to Perform...
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“Safely Powering Up the 9933 Gas Analyzer Following Maintenance” in this chapter. 44 | 9933RM Gas Analyzer PN 903-8808, Rev A...
Section/Chapter Page(s) Instructions Safely Powering Up the 9933 4-20 Use the information below for the 9933RM Analyzer in place of Gas Analyzer to Perform the corresponding information in the 9933 Gas Analyzer User Maintenance (Chapter 4) Manual. Safely Powering Up the 9933RM Gas Analyzer Following...
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6. Change the Flow Control to Auto (Analyzer Automatic Control) for normal operating conditions. Open the Sample Inlet valve to allow the flow of sample gas into the ana- lyzer sample system. The analyzer is ready to begin sampling gas. 46 | 9933RM Gas Analyzer PN 903-8808, Rev A...
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Section/Chapter Page(s) Instructions Measuring Cell Maintenance 4-22 Use Step 2 below in place of Step 2 in the section “Measuring Cell (Chapter 4) Maintenance” in the 9933 Gas Analyzer User Manual. 2. With the Analyzer Enclosure cover removed (Figure 4-3), remove the Mea- suring Cell from the analyzer.
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Measuring Cell Maintenance 4-23 Use Figure 4-3 below in place of Figure 4-3 in the 9933 Gas (Chapter 4) Analyzer User Manual. Figure 4-3. Analyzer internal component layout, all options shown. 48 | 9933RM Gas Analyzer PN 903-8808, Rev A...
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Instructions Measuring Cell Maintenance 4-26 Omit Step 3-a in the section “Measuring Cell Maintenance” in (Chapter 4) the 9933 Gas Analyzer User Manual. This step does apply to the 9933RM Analyzer. Section/Chapter Page(s) Instructions Measuring Cell Maintenance 4-27 Use Step 4-b below in place of Step 4-b in the section “Measuring (Chapter 4) Cell Maintenance”...
User Manual. Replacing the UV Lamps and Performing an Auto Setup See Figures 4-3 (in this Manual Supplement) and 4-5.2 (in the 9933RM Gas Analyzer User Manual) for assistance in locating and identifying the hardware components encountered while replacing the UV lamps.
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b. Disconnect the four wiring connectors (indicated with purple arrows in Figure 4-5.3): Figure 4-5.3. Locating the wiring connectors. Locate the Fan wires and disconnect its connector from the upper four-pin connector at location ‘a’ on the Optical Bench board. ii.
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Disconnect this 5-pin Serial/Ethernet cable from J501 on the Optical Bench board (middle connector, as shown in Figure 4-5.6). Figure 4-5.6. Locating the 5-pin Serial/ Ethernet cable (connects to the Optical Bench board). 52 | 9933RM Gas Analyzer PN 903-8808, Rev A...
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e. Locate the Ground terminal shown in Figure 4-5.7 and disconnect it from the Ground terminal on the Optical Bench. GND Stud Figure 4-5.7. Locating the ground terminal (stud). Note the locations of the Swagelok fittings and the positions of the tubing between the Measuring Cell and the sample system compo- nents.
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Replace the tubing sections, then reconnect the Swagelok fittings to the Measuring Cell and tighten them. Locate the Ground terminal shown in Figure 4-5.7 and connect it to the Ground terminal on the Optical Bench. 54 | 9933RM Gas Analyzer PN 903-8808, Rev A...
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c. Replace the Lamp Cover, being careful not to damage the lamp wires for the lamps. d. Connect the 5-pin Serial/Ethernet cable – from the Gateway Serial/ Ethernet Module (noted by red arrow – shown disconnected in Figure 4-5.5) – to J501 on the Optical Bench board (middle connector, as shown in Figure 4-5.6).
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14. Open the isolation valve on the Sample Probe and the Vent Valve to allow the flow of sample gas through the sample system. 15. Adjust the sample gas flow rate to the normal operating flow rate. The procedure is complete. 56 | 9933RM Gas Analyzer PN 903-8808, Rev A...
4-7.1 in this Manual Supplement and 4-7.2 in the 9933 Gas Analyzer User Manual): 1. Take all necessary steps to safely prepare the analyzer and power it down before performing this procedure. See “Safely Powering Down the 9933RM Gas Analyzer to Perform Maintenance” in this Manual Supplement for details. Hazardous Locations Before proceeding, test the area around the analyzer for explosive gases and proceed only when the area is found to be safe.
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After you are sure there are no leaks, power up the analyzer and prepare it for normal operation, as described under “Safely Powering Up the 9933RM Gas Analyzer Following Maintenance” in this Manual Supplement.
To clean and replace parts in the Filterblock (Figure 4-8): 1. Take all necessary steps to safely prepare the analyzer and power it down before performing this procedure. See “Safely Powering Down the 9933RM Gas Analyzer to Perform Maintenance” in this Manual Supplement for de- tails.
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After you are sure there are no leaks, power up the analyzer and prepare it for normal operation, as described under “Safely Powering Up the 9933RM Gas Analyzer Following Maintenance” in this Manual Supplement.
To replace the Drive Belt and Bearings: 1. Take all necessary steps to safely prepare the analyzer and power it down before performing this procedure. See “Safely Powering Down the 9933RM Gas Analyzer to Perform Maintenance” in this Manual Supplement for de- tails.
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Bench/Measuring Cell assembly from the 9933RM Analyzer). Then, return to this section to continue. For the 9933RM Analyzer, it is best to remove the entire Optical Bench/ Measuring Cell assembly when replacing parts in the Optical Bench. After removing the Optical Bench/Measuring Cell assembly, continue with Steps 4 and 5 from the 9933 Gas Analyzer User Manual.
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After you are sure there are no leaks, take the necessary steps to safely power up the analyzer and prepare it for normal operation, as described under “Safely Powering Up the 9933RM Gas Analyzer Following Mainte- nance” in this Manual Supplement.
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Note that the Live results displayed here is the same information that is displayed on the HOME screen but with more digits after the decimal point. 66 | 9933RM Gas Analyzer PN 903-8808, Rev A...
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Off-On to reset the analyzer; this may also clear any problems with the UV Bench Controller board. • Contact AMETEK if: - The cable appears damaged or the O Sensor does not appear to be operating properly –...
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Flow Sensor Signal Conditioning Circuit on the UV Bench Controller board. - You need to verify operation or to order replacement parts, or you require replacement instructions. 68 | 9933RM Gas Analyzer PN 903-8808, Rev A...
9933RM Analyzer, except as noted below. The information below also includes information that is in the 9933 Analyzer User Manual but does not apply to the 9933RM (this information is marked “Not applicable to 9933RM Analyzers”). Specifications included in this chapter are typical for the ranges listed.
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Analyzer Enclosure. Backpan Standard Backpan: Disregard all references to Backpan in the 9933 Gas Analyzer User Manual. The 9933RM Gas Analyzer is mounted in a rack and does not have a Backpan. 70 | 9933RM Gas Analyzer PN 903-8808, Rev A...
Use the Directives and Standards information below (and Figure (Chapter 5) 5-1) in place of the Directives and Standards information (and Figure 5-1) in the 9933 Analyzer User Manual. 9933RM Gas Analyzer Directives and Standards Directive Standards / Notes Electromagnetic IEC/EN 61326-1...
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Use Figure 6-3.4 below in place of Figure 6-3.4 in the 9933 Gas lyzer, and View the Results Analyzer User Manual (Part No. 10398-15-5). (Chapter 6) The Zero gas connection on the 9933RM Analyzer is on its Rear Panel. REAR ACCESS PLATE SAMPLE FUSE RATING 6.3 A 250 VAC...
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A-1–A-12 Use the drawings and information in the 9933 Gas Analyzer User (Appendix A) Manual (Part No. 10398-15-5) as it applies to the 9933RM Gas Analyzer, and add the following drawing to Page 12. UV Bench Controller Board Connections J703...
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