Bomar Individual 620.460 GANC Operating Instructions Manual

Bomar Individual 620.460 GANC Operating Instructions Manual

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Series Individual Automatic
Individual 620.460 GANC

Operating instructions

Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number
___________________

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Summarization of Contents

Safety Notes
Machine Determination
Defines the intended use and limitations of the band saw for cutting various materials.
Personal Safety and Protective Gear
Details essential personal protective equipment and clothing for safe machine operation.
Machine Operator Safety Guidelines
Provides rules and precautions for the operator to ensure safe machine usage.
Servicing and Repair Safety Protocols
Outlines safety measures for personnel performing maintenance or repairs on the machine.
Safety Features and Accessories
Explains the importance and function of safety accessories like covers and emergency stops.
Cooling System Safety Information
Covers safety precautions related to the machine's cooling system and first aid.
Machine Label Location
Indicates the position of the machine identification label for reference.
Safety Symbol Placement
Illustrates the locations of various safety symbols on the machine.
Machine Documentation
Machine Technical Specifications
Details key technical data, dimensions, electrical, and hydraulic specifications.
Installation and Dimensional Diagram
Provides graphical representations of the machine's layout and dimensions.
Machine Component Description
Identifies and describes the main parts and components of the band saw.
Transportation and Storage Procedures
Guides on how to safely transport and store the machine and its parts.
Machine Activation and Initial Setup
Instructions for activating the machine and setting up working conditions.
Saw Band Unpacking and Assembly
Details on how to unpack, install, and level the machine and its saw band.
Electrical Connection Guidelines
Information and precautions for connecting the machine to the electrical network.
Cooling System Filling Procedure
Steps for correctly filling the machine's cooling system with the appropriate mixture.
Machine Functionality Check
Procedure to verify machine components and functions before operation.
Saw Band Information and Selection
Details on saw band size, tooth system selection, and running-in procedures.
Machine Control
Saw Band Start-Up Procedure
Guides on turning on the machine and initiating the saw band.
Machine Referencing Process
Explains the necessary referencing procedure for automatic operation.
Control Panel Layout and Functions
Detailed description of the control panel buttons, indicators, and their functions.
Service Parameter Configuration
Instructions for accessing and setting various service parameters for machine operation.
One-Cut Automatic Mode Operation
Procedure for operating the machine in the one-cut automatic cutting mode.
Automatic Cycle Control
Details on setting up and managing automatic cutting programs and cycles.
System Error Message Reference
Lists common system error messages and their corresponding descriptions and solutions.
Band Saw Adjustment Procedures
Guides for adjusting critical components of the band saw for optimal performance.
Machine Maintenance
Saw Band Dismantling Steps
Instructions for safely removing the saw band from the machine.
Saw Band Installation Steps
Procedure for correctly installing a new saw band onto the machine.
Saw Band Stretching and Inspection
Guidance on achieving correct saw band tension and performing regular inspections.
Coolant and Chip Handling and Disposal
Information on managing and disposing of used coolant and cutting chips.
Hydraulic Fluids, Greases, and Oils
Recommendations for hydraulic oils, gearbox oils, and lubricant greases.
Routine Machine Cleaning
Guidelines for cleaning the machine to maintain its performance and longevity.
Replacement of Worn Machine Parts
Procedures for replacing common worn components like bearings and guides.
Troubleshooting
Mechanical Problems and Solutions
Identifies common mechanical issues and provides solutions for them.
Electrical and Hydraulic Problems
Lists common electrical and hydraulic faults and their troubleshooting steps.
Schematics and Diagrams
Electrical Schematics and Wiring Diagrams
Detailed electrical schematics illustrating the machine's wiring.
Hydraulic Schematics and Diagrams
Comprehensive hydraulic schematics showing fluid circuits and components.
Spare Parts Assemblies and Lists
Overall Machine Assembly Diagram
General assembly diagram of the Individual 620.460 GANC.
Overall Parts List
Comprehensive list of all parts for the Individual 620.460 GANC.
Saw Arm Assembly Diagram
Exploded view and labeling of the saw arm components.
Saw Arm Parts List
Detailed list of parts specific to the saw arm assembly.
Saw Arm Assembly Diagram (View 2)
Additional assembly view of the saw arm components.
Saw Arm Parts List (View 2)
Additional parts list for the saw arm assembly.
Tensioning Mechanism Diagram
Diagram illustrating the saw band tensioning mechanism.
Tensioning Mechanism Parts List
List of parts for the saw band tensioning mechanism.
Cylinder Assembly Diagram
Exploded view and labeling of a cylinder component.
Cylinder Parts List
List of parts for the cylinder assembly.
Belt Guide Assembly Diagram
Diagram showing the assembly of the saw band belt guide.
Belt Guide Parts List
List of parts for the saw band belt guide assembly.
Guiding Cube Assembly Diagram
Exploded view and labeling of the guiding cube assembly.
Guiding Cube Parts List
List of parts for the guiding cube assembly.
Guiding Cube Assembly Diagram (View 2)
Additional assembly view of the guiding cube.
Guiding Cube Parts List (View 2)
Additional parts list for the guiding cube assembly.
Drive Assembly Diagram
Exploded view and labeling of the machine drive unit.
Drive Parts List
List of parts for the machine drive unit.
Base Assembly Diagram
Exploded view and labeling of the machine base.
Base Parts List
List of parts for the machine base assembly.
Console Assembly Diagram
Exploded view and labeling of the machine console.
Console Parts List
List of parts for the machine console assembly.
Vice Assembly Diagram
Exploded view and labeling of the machine vice.
Vice Parts List
List of parts for the machine vice assembly.
Vice Cylinder Assembly Diagram
Exploded view and labeling of the vice cylinder.
Vice Cylinder Parts List
List of parts for the vice cylinder assembly.
Vice Cylinder Assembly Diagram (Part 2)
Additional assembly view of the vice cylinder.
Lift Cylinder Assembly Diagram
Exploded view and labeling of the lift cylinder.
Lift Cylinder Parts List
List of parts for the lift cylinder assembly.
Feeder Assembly Diagram
Exploded view and labeling of the material feeder unit.
Feeder Parts List
List of parts for the material feeder unit.
Feeder Assembly Diagram (View 2)
Additional assembly view of the feeder unit.
Feeder Parts List (View 2)
Additional parts list for the feeder unit.
Feeder Cylinder Assembly Diagram
Exploded view and labeling of the feeder cylinder.
Feeder Cylinder Parts List
List of parts for the feeder cylinder assembly.
Track/Bahn Assembly Diagram
Exploded view and labeling of the track orbahn assembly.
Brush Assembly Diagram
Exploded view and labeling of the brush assembly.
Brush Parts List
List of parts for the brush assembly.
Pole/Column Assembly Diagram
Exploded view and labeling of the pole or column assembly.
Pole/Column Parts List
List of parts for the pole or column assembly.
Pole/Column Assembly Diagram (Part 2)
Additional assembly view of the pole or column.
Distributor Assembly Diagram
Exploded view and labeling of the distributor unit.
Control Panel Assembly Diagram
Exploded view and labeling of the control panel assembly.
Control Panel Parts List
List of parts for the control panel assembly.
Brake Assembly Diagram
Exploded view and labeling of the brake mechanism.
Holder Assembly Diagram
Exploded view and labeling of the holder component.
Regulation Cube Assembly Diagram
Exploded view and labeling of the regulation cube.

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