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This declaration shall cease to be valid in the event of any change made to the machine/group of machines after handover to the trader/user if such changes are not agreed with us. Name of machine or group of AV23-2, AV26-2, AV32-2, AV33-2, AV40-2, machines: AV23-2K, AV26-2K, AV32-2K, AV40-2K Model: Tandem roller &...
Congratulations on your purchase of an Ammann compaction roller. This quality of this compaction device is characterized by simple operation and maintenance and is the product of many years of Ammann experience in the field of road roller engineering. Because the content of the deliverable depends on the order, the features of your roller may differ in some descriptions and pictures.
• The manual must be retained for the lifetime of the roller and must be passed on to every subsequent owner or user of the machine. Revision service This documentation is not subject to the revision service of Ammann Schweiz AG. Changes may be made to this documentation without notification. ID: 1138310...
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BNNbOO 1 Structure of the manual Structure of the manual Roller designations in the descriptions In order to facilitate orientation, we will tell you where to find the appropriate parts in the various sections. The descriptions are based on the principle: The roller is viewed from the rear looking forward.
BNNbOO 1 Structure of the manual Pictograms Important points are indicated as follows: WARNING Indicates an immediate impending danger. Failure to avert such dangers will lead to death or extremely serious injuries. WARNING Indicates a potentially harmful situation. Failure to avert this situation may damage the product or objects in its vicinity. NOTE Indicates application tips and other particularly useful information.
The data given below serve to identify the models. Please refer to the 'Specifications' section for details on the various machines. Roller with roller drum Model Width Weight AV23-2 1121 mm 2410 kg AV23-2 S* 1140 mm 2650 kg AV26-2 1326 mm 2660 kg AV26-2 S* 1340 mm 2850 kg...
BNNbOO 2 Identification Identification plate Identification plate An identification plate (1) is affixed to the roller for identification. The identification plate is located on the left of the machine on the rear chassis of the roller. Important data on the identification plate: 1 Roller designation 2 Roller model...
BNNbOO 3 Safety General working safety • The roller may only be used for driving and compacting unbound layers - (gravel, soil) and blacktops (asphalt). Other uses are prohibited. • Rollers may only be operated with all safety devices operating. Manipulation or non-observation of safety devices and regulations invalidates the CE conformity.
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BNNbOO 3 Safety General working safety • Keep the driver’s position and steps free of trips, grease, dirt, ice, etc. • The driving and working field of view must not be obstructed in any way. Adjust all the necessary mirrors correctly and keep them clean. •...
BNNbOO 3 Safety Roller operation WARNING! Roll-over hazard! Only start the roller from the driver’s position. No persons may stand in front of or behind the roller while it is in operation. WARNING! Accident hazard! Persons necessary for operations at the sides of the equipment must remain at a safe distance of at least 1 m.
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BNNbOO 3 Safety Roller operation WARNING! Tipping hazard! Keep the following hazards in mind: • The edges of filled areas may give way! • Keep your distance to embankments and edges! Do not drive over steps on roadways! • On embankments, only operate or park rollers in such a away that they cannot tip over.
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WARNING! Read the operating instructions! Read the operating instructions before operating the roller. Adhere to the safety regulations at all costs. Contact your Ammann representative if anything is unclear. ID: 1138310 Issue date January 01, 2010...
BNNbOO 3 Safety Roll-over bar (ROPS) WARNING! Accident hazard Never operate the machine with the ROPS (1) folded down! WARNING! Accident hazard The ROPS (1) may not be modified in any way without the manufacturer's permission! NOTE Check that: • The roller chassis is not bent or cracked in the area of the ROPS mounting.
• Keep the safety stickers and signs complete and legible. • Replace any damaged or illegible stickers and signs immediately. • You can order new stickers from Ammann Schweiz AG. From the moment the signs are no longer recognizable and understandable at first glance, the machine must be shut down until new signs are installed.
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BNNbOO 3 Safety Safety markings on the machine WARNING! Accident hazard! You are in the danger zone WARNING! Hand injury! Do not put hands in the radiator fan when the machine is running. ATTENTION! Brake wear! Only activate the emergency stop (parking brake) when the machine is at standstill or in an emergency.
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BNNbOO 3 Safety Safety markings on the machine ATTENTION! Damage to electrical controls! Never spray the water jet into elec- trical or electronic components. Never spray into the engine comb- ustion air intake. ID: 1138310 Issue date January 01, 2010...
BNNbOO 3 Safety Noise levels WARNING! Wear ear protectors! Depending on the use of equipment it is possible that the allowed noise level of 85 dB (A) will be exceeded. Wear ear protectors in accordance with national accident prevention regulations when working at higher noise levels.
BNNbOO 3 Safety Safety (maintenance) NOTE Maintenance must only be carried out by trained specialized personnel! • Only perform maintenance and repair work on the roller if it is static and secured from rolling away. • Secure the machine with the joint protection. •...
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BNNbOO 3 Safety Safety (maintenance) ATTENTION! Hydraulic control failure! Hydraulic tubes decompose. Refitting used machines for use with biodegrad- able hydraulic oils is prohibited! If hydraulic hoses on a machine running on synthetic ester HE need replacing, only those declared by the supplier as being compatible with synthetic esters may be used.
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BNNbOO 3 Safety Safety (maintenance) ATTENTION! Battery acid! The battery electrolyte contains sulfuric acid and is poisonous and concentrated enough to burn holes in clothes and skin. If it gets into eyes it can lead to blindness. • Protect the battery from fire, flames and sparks. •...
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BNNbOO 3 Safety Safety (maintenance) WARNING! Burns hazard! Never remove the expansion cap or radiator cap while the engine is running or hot! First loosen the cap to the first stop to release the pressure. Only then remove the cap. WARNING! Trapping hazard! Only open the engine hood when the engine is...
BNNbOO 3 Safety Vibration hazard Whole-body vibrations The acceleration data given below for the three directions were measured in accordance with Directive 2002/44/EC of the European Parliament and Council. According to this directive the following shall be taken into consideration for risk assessment: •...
BNNbOO 4 Transport / Commissioning Transport Articulated joint lock WARNING! Danger of crushing Before lifting, during transport of the machine, you must install the lock (1) of the articulated joint (joint protection). Lifting at the 4-point lifting eyes Lift the roller with suitable tools using the four lifting eyes (1) integrated into the wheel suspension.
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Open the joint protection before starting the machine. Dimensions relevant to transport Model Length* (mm) Width (mm) Height* (mm) Weight (kg) AV23-2 2563 1121 1937 2515 AV23-2 S 2563 1140 1937 2755 AV23-2K 2563 1065 1937 2385 AV23-2K S 2563...
BNNbOO 4 Transport / Commissioning Center of gravity The center of gravity relevant to transport is located 710 mm from the floor and approx. in the center of the machine, depending on the fill level of the diesel or water tanks. ID: 1138310 Issue date January 01, 2010...
BNNbOO 4 Transport / Commissioning Joint protection Blocking the joint protection Detach the bottom part of the joint protection (1) by first pulling out the compression spring (2) and then the lock bolt (3). Carefully turn the roller steering wheel until the joint protection (1) comes in line with the opposite loop (2).
BNNbOO 4 Transport / Commissioning Commissioning The machine as delivered is essentially ready for operation. Observe the following before commissioning: • Familiarize yourself with the manual. • Perform ten-operating-hours maintenance. This procedure is described in the "Maintenance" section. • Make sure that the joint protection is open. Roller with pneumatic wheel (combined roller) •...
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BNNbOO 4 Transport / Commissioning Commissioning Wide tires Valves Two tires on each side are connected to each other. The valves for inflating the tires come through the same opening. The valve (1) with the hose leads to the inner tire. The valve (2) with the tube leads to the outer tire.
Intended purpose of the AV2-2 AV2-2 vibration rollers are universal rollers designed for use on small and medium-sized building sites. Ammann rollers are effective and efficient compacting machines when its comes to installing blacktops and compacting unbound soil and gravel.
• The machine is not a rock crusher, breaking chisel or similar. Disclaimer Ammann Schweiz AG accepts no liability for maintenance of reliable functioning of the roller if it is not used appropriately. Unauthorized conversions and changes to the machine are prohibited for safety reasons.
BNNbOO 5 Overview Component overview 1 Emergency stop switch 2 Ignition switch 3 Operating lever 4 Speed regulating lever 1 Tank cap (diesel) 2 Document holder, under the Hood 1 Cap (front water tank) 2 Cap (rear water tank) 3 Identification plate 4 Front spinkler 5 Roller drum scraper ID: 1138310...
BNNbOO 5 Overview Dashboard (control lamps) 1 Control lamp for battery charge level (charge control) 2 Engine oil pressure control lamp 3 Engine coolant temperature control lamp 4 Control lamp for emergency stop circuit, operating lever zero position and seat contact 5 Fuel reserve control lamp 6 Control lamp for pre-heating 7 Control lamp for brake release and supply pressure hydraulics...
BNNbOO 5 Overview Operation check 1 Battery charge level control lamp If the battery charge level control lamp lights up during operation or does not go off after starting, carry out the following check immediately. 1. Stop the engine 2. Check the engine for defective or loose V-belt. 3.
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BNNbOO 5 Overview Operation check 3. As soon as the pressure has dropped, remove the cap and top up the liquid. 4. Check the cooling system for leaks and the radiator/ expansion vessel for correct coolant level. 5. If you cannot locate the fault, call a specialist to help solve the problem.
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BNNbOO 5 Overview Operation check 7 Control light for hydraulic brake release and supply pressure As long as this control lamp is lit, the brake release and supply pressure of the hydraulic system is not sufficient. Do not start to drive until this control lamp has gone off.
BNNbOO 6 Operating Driver's seat NOTE The driver’s seat is important for your health. Adjust the seat to suit your body size. Forward/backward adjustment Push lever (1) upwards gently and adjust the seat to the desired position. NOTE If adjusted ergonomically forward/backward, your feet will be on the floor panel.
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BNNbOO 6 Operating Driver's seat Weight adjustment Turn the adjuster button (1) clockwise to reduce tension of the seat. Turn the adjuster button (1) counter- clockwise to increase tension of the seat. Weight adjustment is infinite in the range of 50 – 120 kg. WARNING! Accident hazard! Do not adjust the driver’s seat while driving –...
BNNbOO 6 Operating Roll-over bar (ROPS) WARNING! Accident hazard! The ROPS must be in the up position during operation. The ROPS is only folded down for transport purposes. Putting up the ROPS First, remove the split pin (1) and then the bolt (2).
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BNNbOO 6 Operating Roll-over bar (ROPS) Fit the two bolts and split pins. You may need to use a bar to tighten the bolts. Both sides must be secured with bolts and split pins during operation. WARNING! Accident hazard! Never stand below the ROPS when lowering.
BNNbOO 6 Operating Starting the engine Joint protection Ensure that the joint protection (1) is secured as shown and the safety spring is engaged. WARNING Accident hazard When the joint protection is secured the steering is blocked. Protection against vandalism Ensure that the vandalism protection (1) is clapped fully to the rear as shown in the image.
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BNNbOO 6 Operating Starting the engine Ignition switch positions P PARKING In this position you can switch on the parking light. The remaining electrical loads are off. 0 OFF All electrical loads are powered off. I Ignition on All electrical consumers can be switched on.
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BNNbOO 6 Operating Starting the engine Start procedure Turn the ignition key clockwise to position III. Release the ignition key as soon as the engine starts. NOTE The control lamps for engine oil pressure, charging, hydraulic brake release/supply pressure light up when the ignition is switched on.
BNNbOO 6 Operating Driving and braking Speed regulating lever (2) Move the speed adjusting lever (2) forward until it snaps into first position. The engine is now running at the first operating speed. The machine also operates at an additional, higher speed, depending on the model.
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BNNbOO 6 Operating Driving and braking Driving backwards Move the operating lever (1) back slowly. The machine moves backward. Braking (service brake) Slowly push the operating lever (1) into neutral position. The machine is automatically hydrostatically braked. ATTENTION! Self-locking! If the operating lever is released it does not automatically return to the neutral position.
BNNbOO 6 Operating Working speed Speed regulating lever (2) – vibration frequency selection The machines have two operating speeds. This allows improved adaptation of speed and vibration power to specific ground conditions NOTE The machine may only have one speed, depending on the options fitted.
BNNbOO 6 Operating Turning off the engine Operating lever (1) Slowly push the operating lever (1) into neutral position. The machine is automatically hydrostatically braked. Speed regulating lever (2) Move the speed regulating lever (2) all the way to the idle position. Turning off the engine Turn the ignition key counterclockwise back to position 0.
BNNbOO 6 Operating Emergency stop Activating the emergency stop Press the emergency stop ("EMERGENCY STOP") button (1) in emergencies. The machine comes to a standstill immediately. The engine shuts down immediately and automatically. The brakes are activated. WARNING Only press the emergency stop in an emergency.
BNNbOO 6 Operating Parking brake The vibration roller is equipped with an automatic parking brake. The drive motor brakes are activated when the supply pressure drops below 12 bar or when the EMERGENCY STOP button is pressed. When you press the EMERGENCY STOP button a valve reduces supply pressure and the brakes take immediate effect.
BNNbOO 6 Operating Sprinkling Checking water level Open tank screws on both water tanks, rear (1) and front (2), and top up water if required. Switching continuous sprinkling on and off Turn the sprinkler switch (1) from position 0 to 1 to activate continuous sprinkling.
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BNNbOO 6 Operating Sprinkling Operating lever sprinkling (1) To operate the sprinkler from the operating lever (1) press the bottom button (2). The sprinkler stays on as long as you are pressing the button. NOTE In the combined roller, drive lever sprinkling is used only for tire sprinkling. ID: 1138310 Issue date January 01, 2010...
BNNbOO 6 Operating Simple/double vibration Switching on vibration Press the top button (2) briefly on the operating lever (1). Switching off vibration Press the same button (2) again briefly. ATTENTION! Never use vibration while idling! Only switch vibration on if the speed adjusting lever is set to a work speed.
BNNbOO 7 Options Edge cutter WARNING! Risk of injury! Persons are not allowed in the hazard zone when raising or lowering the edge cutter. Keep to a safety distance of at least 1 m. The edge cutter can be operated via the operating switches or the operating lever, depending on the machine configuration.
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BNNbOO 7 Options Edge cutter Operating via the operating lever Lowering the edge cutter As long as you press the "Lower" button (1) the edge cutter is lowered. Raising the edge cutter As long as you press the "Raise" button (2) the edge cutter is raised. Edge cutter sprinkler The roller drum sprinkler is switched on for as long as the "Sprinkler"...
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BNNbOO 7 Options Edge cutter Disk use and storage A cutting disk and a pressure disk are included in the edge cutter's scope of delivery. Cutting disk (1) Using the cutting disk the pavement can be cut at the required position or pavement edges can be straightened.
BNNbOO 7 Options Revolving warning light Switching on the revolving warning light Turn the switch (1) to the right to switch on the revolving warning light. NOTE The machine may be fitted with a revolving warning light, but the corresponding switch may be missing. In this case the revolving warning light operates continuously as soon as the ignition key is in position II.
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BNNbOO 7 Options Revolving warning light Position when not in operation Fold the rollover protection (ROPS) down for transport or during extended periods of non-use. The revolving warning light can be attached to the holder on the inner right of the roll-over protection (ROPS).
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BNNbOO 7 Options Revolving warning light You can now remove the bulb from the holder. Now pull the bulb off the plug and replace it with a bulb of the same type and power. NOTE Do not touch the glass of the new bulb with your fingers.
BNNbOO 7 Options Roof The roof option serves as all-weather protection. You can use the roof to protect from sun and rain. Transport with ROPS folded down During transport with the ROPS folded down, e.g. in a container or closed truck, you must remove the whole roof.
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BNNbOO 7 Options Roof Transport with ROPS folded up ATTENTION! Material damage and hazard to road traffic You must remove the tarpaulin during transport on an open truck. The pressure of the head wind can cause the material to tear or come off and endanger traffic coming from behind.
BNNbOO 7 Options Driver's platform cover The driver's platform and the instrument panel can be protected from dirt and water using the driver's platform cover (1). Transport on open transporter ATTENTION! Material damage You must remove the tarpaulin during transport on an open truck. The material may be ripped in the headwind.
BNNbOO 7 Options Reverse alarm The reverse alarm is active as soon as the roller drives backward. The alarm stays on until the roller starts to drive forward or comes to a standstill. WARNING! Roll-over hazard! Get out of the danger zone immediately! Noise data 97dB +/- 4dB to SAE J 994, Oct.
BNNbOO 7 Options Battery cut-off switch The battery cut-off switch interrupts the power supply from the battery to the machine. Switch off the battery cut-off switch if the roller is not in operation for longer than two days. ATTENTION! Short-circuit! Always disconnect the power supply when working on the electrical system.
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BNNbOO 7 Options Battery cut-off switch Switching off the power Turn the red key (1) of the battery cut- off switch down to vertical position. This interrupts the power supply. Removing the key Turn the red key (1) of the battery cut- off switch right to final position.
BNNbOO 7 Options Traction aid (flow divider) The flow divider ensures equal drive of the front and rear wheels and thus avoids free rotation of one wheel. This function is useful for negotiating inclines with poor adhesion qualities (e.g. loading the roller via a loading ramp).
BNNbOO 7 Options Lighting Parking light Put the ignition into Parking position “P”. Then turn the light switch (1) clockwise to the first position. Dipped light Turn the ignition key to position I (ignition on). Then turn the light switch (1) clockwise to the second position.
BNNbOO 7 Options Interval sprinkler Switching continuous sprinkling on and off Turn the sprinkler switch from position 0 to position 1 to activate continuous sprinkling. Interval sprinkler Turn the switch further right to switch on interval sprinkling. Interval sprinkler pause times Turn the switch gradually to the right 2 sec.
BNNbOO 7 Options Delayed seat contact Seat contact switch with delay If the driver stands up braking is delayed. This means that as soon as the driver gets up off the seat, an acoustic signal is given for two seconds before the machine automatically comes to a standstill. Restarting the roller First move the operating lever (1) to neutral position.
BNNbOO 7 Options Anti-adhesive Position of anti-adhesive tank The anti-adhesive tank filler neck (1) is located below the hood at the right of the roller. Anti-adhesive reservoir volume: 14 l Activating anti-adhesive If the roller is equipped with the anti- adhesive option, you can activate anti-adhesive with the lower button (1) on the operating lever.
BNNbOO 7 Options 1-point lifting eye If your roller is fitted with this option, you can lift the machine for transport using the 1-point lifting eye as an alternative to the 4-point lifting eyes. Articulated joint lock WARNING! Danger of crushing! Before lifting, during transport of the machine, you must install the lock (1) of the articulated joint (joint...
BNNbOO 7 Options Automatic vibration In automatic mode vibration is switched on at speeds greater than 1-2 km/h and off at speeds less than 1-2 km/h. Vibration is not possible with the roller at a standstill. WARNING Unintentional reaction / accident hazard If the automatic vibration pre-select switch is set to automatic and vibration is activated, the roller begins to vibrate as soon as the operating lever is pushed forwards.
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BNNbOO 7 Options Automatic vibration Rear work light Turn the switch (1) clockwise to the first position to switch the rear work light on and off. Rear work light and revolving warning light Turn the switch (1) clockwise to the second position to switch the rear work light on and off.
BNNbOO 7 Options Seat heating The seat heater warms the seat to body temperature. Switching on seat heating Switch on the seat heating by inserting the plug (1) in the rear of the operating lever console. The seat heating only works if the ignition key is at position I, II or III.
BNNbOO 7 Options ROPS2D The ROPS2D option is an early warning and functions management system for reducing the rollover risk. WARNING! ROPS2D does not replace the rollover bar. The ROPS must be raised during operation. WARNING! ROPS2D cannot prevent machine rollover; the purpose of the protection system is to reduce the rollover risk.
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BNNbOO 7 Options ROPS2D NOTE The vibration system remains switched off until the roller returns to a safe working angle. Only then can the vibration be switched on again. Daily inspection: Turn the ignition key from 0 to 1. If a short beep is heard, the system is ready. Monthly inspection: ROPS2D must also be tested in the course of the monthly inspection.
BNNbOO 8 Maintenance Important notes ATTENTION! Damage to electrical controls! Never spray the water jet into electrical or electro- nic components. Never spray into the engine combustion air intake. ATTENTION! Damage to electrical controls! Disconnect the battery when doing welding work on the machine! ATTENTION! Hydraulic control failure!
BNNbOO 8 Maintenance Roller maintenance ATTENTION! Not all maintenance tasks are listed in these operating and maintenance instructions. With regard to the Yanmar engine, please observe the maintenance table on the following page! We would also like to point out the separate manual for the Yanmar engine.
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BNNbOO 8 Maintenance Roller maintenance • Visual inspection for leaks, loose bolts, etc., on the entire roller. • Drain the sprinkler system and unscrew the water filter if there is a risk of frost or protect by adding anti-freeze • Check correct functioning of the lighting system if the machine is fitted with the lighting or revolving warning light options.
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BNNbOO 8 Maintenance Roller maintenance Every 3,000 operating hours This service can only be completed by a skilled tradesman and is described in the workshop manual: • Replace the rubber elements (every 3,000 hrs or every 5 years) • Roller drum servicing: inspect vibration bearing, bearing grease and protective shaft sleeve.
BNNbOO 8 Maintenance Yanmar engine maintenance Regular checks and minor service Regular inspection interval Inspection item Every Every Every hrs. hrs. hrs. Check and top-up the level in the (diesel oil) fuel tank Drain water from fuel tank Drain water from the oil/water separator Clean oil/water separator Replace fuel filter Engine oil level...
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BNNbOO 8 Maintenance Yanmar engine maintenance NOTE The following maintenance tasks must be performed by your authorized Yanmar dealer: Major service Regular inspection interval Inspection item Every 1000 hrs. Every 2000 hrs. or once a year or every 2 years Flush and service coolant system Replace coolant...
BNNbOO 8 Maintenance Towing, releasing brakes Only tow the machine in an emergency in order to remove the machine away from the danger zone. CAUTION! Maximum towing speed: 1km/h Maximum towing distance: 10m Then transport the roller by truck or trailer. Articulated joint lock Secure the machine with the joint protection (1).
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BNNbOO 8 Maintenance Towing, releasing brakes Drive motor MS02 (AV23-2, AV26-2, AV32-2) Remove the protective cap (1) on the front and rear drive motor. You can find the brake release chocks in the front chassis under the hood. The brake release chock is fastened under the hood by two screws M12 ×...
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Wrench rotation on the motor approx. 180°. The brakes have been released, you can now tow the machine. Drive motor MK04 (AV33-2, AV40-2, AV23-2 open-sided, AV26-2 open-sided) Remove the two cover screws (1) on the drive motor with an Allen key (SW8). ID: 1138310...
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BNNbOO 8 Maintenance Towing, releasing brakes You can now see two other Allen screws. Press these screws in and tighten them alternately and in stages with an Allen key (1) until they are tight. The brakes have been released, you can now tow the machine.
BNNbOO 8 Maintenance Opening the hood Unlocking the hood (1) The hood lock (2) is located on the left-hand side. Use the ignition key, turned a quarter-turn clockwise, to open the lock. Open the hood There is one locking device (3) on the left and one on the right of the roller.
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BNNbOO 8 Maintenance Opening the hood WARNING! Trapping hazard! Only open the engine hood when the engine is switched off. If it is absolutely necessary to work on moving parts (engine or machine) for troubleshooting, never wear necklaces, bracelets, scarves, ties or other loose clothing.
BNNbOO 8 Maintenance Engine compartment inspection summary WARNING! Switch the diesel engine off when performing any inspection, adjustment or maintenance work. The parking brake is active when the diesel engine is switched off. 1 Battery 2 Engine oil filler neck 3 Air filter 4 Air filter soiling display 5 Oil dipstick...
BNNbOO 8 Maintenance Inspect – engine oil level, coolant level Checking engine oil level Use the dipstick to check engine oil level every day. The dipstick (1) is located on the left of the engine. Check oil level while the roller is- standing on a level surface and the engine is cold.
BNNbOO 8 Maintenance Inspect – fuel level, hydraulic oil level WARNING! Danger of roll-over! Switch off the diesel engine to avoid unintentional start-up of the machine. Fuel tank - filling Fill the fuel tank with fuel oil up to the lower edge of the filler neck (1) every day before starting work.
BNNbOO 8 Maintenance Checks – sprinkler system, scraper Check and adjust the sprinkler Switch the sprinkler on and check the nozzles (1) on the front and rear sprinkler pipes. Check and adjust scrapers for the roller drum Pre-tension the scrapers (1) lightly by hand.
BNNbOO 8 Maintenance Checks – tire pressure Check and adjust tire pressure on the pneumatic wheel axis Tire pressure OK => 2 – 2.5 bar Tire pressure too high => Reduce pressure by letting out some air. Tire pressure too low => Increase pressure by pumping in some air.
BNNbOO 8 Maintenance Checks – air filter cartridges Dirt outlet Press the dirt outlet (1) of the air filter at least once a week to clean it of dirt. Soiling indicator If a red ring appears on the soiling display (1) during operation of the roller, you must clean or replace the air filter cartridge.
BNNbOO 8 Maintenance Checks – Seat contact and emergency stop Move the drive lever (1) to zero position. Sit on the driver's seat and start the engine. The control lamp for emergency stop circuit, operating lever neutral position and seat switch (1) must extinguish immediately.
BNNbOO 8 Maintenance Inspect – brakes (brake test) Remove the brake hose (1) from the front roller drum front drive motor. Seal the open hose end so that it can be pressurized. Start the machine. The brake light (P) (1) must extinguish quickly. Test the forwards and the backwards drive.
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BNNbOO 8 Maintenance Inspect – brakes (brake test) Once you have completed the front and rear brake tests, ensure that all brake hoses are reconnected! Start the machine; the brake light (P) must extinguish quickly. Test the forwards and the backwards drive. There should be no problems.
BNNbOO 8 Maintenance Lubricate steering cylinder bearing Rotate the steering to the stop to grease the cylinder. The cylinder bearing (1) must first be relaxed. Turn the steering briefly to the right and the left. Clean the grease nipple before greasing.
BNNbOO 8 Maintenance Removing the front water tank Disconnecting the sprinkler hose Hold the hose in your left hand and press the black plastic ring (1) against the screw connections with your right hand. You can now disconnect the hose. ATTENTION! Do not remove the hose without pressing the ring against the screw...
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BNNbOO 8 Maintenance Removing the front water tank Unscrew the hood holder screws (1) on both sides of the roller. Lifting the hood off You can now lift the hood (1) off with both hands. Carefully lay the hood down to the side.
BNNbOO 8 Maintenance Removing the rear water tank Unscrew the holder screws (1). Now pull the tank (1) approx. 10 cm to the back. You can now access the water hose to the left of the seat. Disconnect the water hose Unscrew the quick-release (1) water hose clamp (2) by pressing the black plastic ring against the screw...
BNNbOO 8 Maintenance Lubricant table Synthetic hydraulic oil Brand Hydraulic oil Grease based on Estern ISO VG 46 HVLP ISO 2137 Standard ISO 15380 HEES DIN 51524 T3 DIN 51502 Drive and vibration Drive and vibration Application hydraulics hydraulics AGIP Amica 46 Foodgrease SPM00 BLASER...
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BNNbOO 8 Maintenance Lubricant table ATTENTION! Hydraulic control failure! Hydraulic hoses and seals decompose. Only use the listed lubricants as synthetic hydraulic oil and grease. It is forbidden to change used machines for use with biodegradable hydraulic oils! ID: 1138310 Issue date January 01, 2010...
BNNbOO 8 Maintenance Replace engine oil Turn the steering wheel all the way to the left so that you can easily access the engine oil drain (1). Draining engine oil The engine oil drain (1) is located at the front right, between the front and rear chassis.
BNNbOO 8 Maintenance Cleaning Clean the main soiling from the machine after finishing work. Regularly clean completely at least once a week. When working on cohesive soils, or with cement and lime stabilizers, clean completely on a daily basis. WARNING Only clean the roller when it is static and secured against rolling.
BNNbOO 9 Tips Replacing the front bulbs Removing the light bar Undo the four screws (1) on the light bar and remove them. Remove the light bar. The bulbs for the low beam headlights and the parking lights are now accessible. Replacing the low beam headlight bulb Remove the plug (1) from the rear of...
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BNNbOO 9 Tips Replacing the front bulbs Remove the guard (1). Press on the end of the securing clip (1) to remove it. Replace the defective bulb (1) with a new one of the same type and power. Then replace the guard on the casing.
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BNNbOO 9 Tips Replacing the front bulbs Replacing the parking light bulb Pull the bulb (1) from the lamp holder (2) and replace it with a new bulb of the same type and power. Replacing the side indicator bulb Undo the screw on the side indicator and remove the indicator glass.
BNNbOO 9 Tips Replacing the rear bulbs Replacing the rear bulbs Unscrew the two screws (1). Remove the light glass (1). You can now get to the bulbs (2). Replace the defective bulb with a new one of the same type and power. ID: 1138310 Issue date January 01, 2010...
BNNbOO 9 Tips Engine compartment fuses Fuse box in the engine compartment The fuses (1) are located on the right of the engine, at the front between the engine and the water tank. NOTE Before replacing the fuse, you must identify and remove the cause of the fault.
BNNbOO 9 Tips Steering column fuses Fuse box (1) in the steering column Remove the 4 fixing screws (2) and then the cover (3). NOTE Before replacing the fuse, you must identify and remove the cause of the fault. Fuse-protected circuit 10 A Parking light 15 A Dipped light...
BNNbOO 9 Tips Battery Starting with an external battery Connect the red cable (1) to the (+) terminals of both batteries. Connect one end of the green or black cable (2) to the (-) terminal of the helper battery. Connect the other end of the green or black cable to a ground point on the roller.
BNNbOO 10 Storage Storage Storage: • Put the operating lever into neutral position. • Secure the machine from unauthorized start-up and unintentional rolling away. • Remove the ignition key. Long-term storage: Component Precautions: Diesel engine Observe the information in the "Long-term storage" section in the diesel engine manual.
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BNNbOO 10 Storage Storage Component Precautions: Lubricate the bearings of the steering knuckle and Steering cylinder the front bearing of the steering cylinder with grease. Lubricate the piston rod of the steering cylinder with grease guard. Tires Only combined rollers have tires. Relieve the pressure in tires (pneumatic wheels) if the machine is not being used for a prolonged period by relieving the pneumatic wheel axis with a...
BNNbOO 10 Storage Draining the water tank Cleaning accessories Clean the following parts as required: • Water tank with filler strainer (1) • Water filter (2) • Sprinkler pipes with nozzles (3) Draining the water tank Remove the rear water filter (1) and drain off the water.
BNNbOO 10 Storage Winterization, emptying the water tank The purpose of winterization is to guarantee that cold air temperatures below 0° Celsius (-32 F) cannot damage the sprinkler system. Draining the rear water tank and the sprinkler system Release the quick-release sprinkler hose coupling (1) by pressing the black plastic ring against the union.
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BNNbOO 10 Storage Winterization, emptying the water tank Switch on the sprinkler and let the water pump run briefly. This pumps the remaining water out of the pipes. The plastic water filter container (1) can be stored on the machine, in the water tank water filter.
BNNbOO 10 Storage Draining diesel Unscrew the screw (1) under the roller using a square socket wrench (13 mm). You can find this wrench on the ratchet of the socket wrench set. Place a container under the drain tap and let the diesel run out. ID: 1138310 Issue date January 01, 2010...
BNNbOO 12 Wiring diagram Wiring diagram key Element Description Fuel display Horn Buzzer, ROPS2D Reversing buzzer (*) Flow divider buzzer (*) Seat switch seat contact delay buzzer (*) Capacitor for seat switch Front left indicator (*) Rear left indicator (*) Front right indicator (*) Rear right indicator (*) Front left parking light (*)
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BNNbOO 12 Wiring diagram Wiring diagram key Element Description Fuse, work headlight, revolving warning light, edge cutter Fuse, pull-in solenoid Fuse, fan for oil cooler, diesel pump, alternator Fuse, reserve (15+) Fuse, reserve Alternator Battery Control lamp, charging control Control lamp, cooling water temperature Control lamp, engine oil pressure Control lamp, pre-heating Control lamp, parking light...
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